ar0941s8624cd

Remove/install engine charge air channel downstream of charge air cooler

Type ar · topic 09.41 · version 0100 · 2012-08-17

Applies to: MODEL 415 with ENGINE 607

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.41 Charge air pipe/charge air cooling — Series 415

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.33 Intake manifold/charge air pipe — Series 415

Also applies to engines/gearboxes: 607 ***

AR09.41-S-8624CD

Remove/install engine charge air channel downstream of charge air cooler

7.8.12

MODEL

415 with ENGINE 607

Remove/install engine charge air channel downstream of charge air cooler

Shown on removed engine

1

Charge air duct

S09.41-4545-11

Remove/install

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove charge air duct (1) on throttle valve actuator

AR09.41-D-1311-01WE

Do not allow any dirt particle to find its way into the charge air system.
Engine damage can occur otherwise.

2

Remove bottom engine compartment paneling

AR61.20-S-1105C

3

Remove charge air duct (1) on charge air cooler

AR09.41-D-1311-01WE

Do not allow any dirt particle to find its way into the charge air system.
Engine damage can occur otherwise.

4

Remove charge air duct (1) downwards

To do this unhook charge air duct (1) on cooler and remove downwards.

5

Install in the reverse order

Check

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

6

Check for leaks with engine running

Visual inspection only.

Referenced documents