Remove/install coolant pump · ar2010d1271na · Mercedes-Benz WIS

AR20.10-D-1271NA

Remove/install coolant pump

16.1.01

ENGINE 612.981
in MODEL WD1XD141, WD1XD241, WD1XD341, WD1XD441, WD1XD541, WD1XD641, WD1XD741,
WD2YD141, WD2YD241, WD2YD341, WD2YD441, WD2YD541, WD2YD641, WD2YD741,
WD5WD141, WD5WD241, WD5WD341, WD5WD641, WD5WD741

ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) Country version "Canada"

ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) Country version "USA"

ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU9) Country version "Mexico"

D20.10-1101-06

1 Circulating pump

2 Gasket

3 Screw (M6, M8)

4 Coolant hose

5 Coolant hose

6 Guide pulley

7 Bolt

8 End cover

9 Washer

10 Bracket

11 Fuel pipe

12 Fuel pipe

 	Remove/install
 Danger!	Injury hazard risk of injury to skin and eyes from scalding due to splashing of hot coolant. Risk of poisoning from swallowing coolant	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection.	AS20.00-Z-0001-01A
1	Drain coolant	 At radiator	AR20.00-D-1142NA
2	Remove front grill		AR88.00-D-2115B
3	Remove front end crossmember	 If AC fitted, release condenser at bottom and push radiator slightly forward.	AR88.00-D-2302A
4	Remove viscous fan coupling		AR20.40-D-5660NA
5	Remove poly V-belt		AR13.22-D-1202NA
6	Detach fuel lines (11, 12) from the brackets (10) at the coolant pump (1)
7	Detach coolant hoses (4, 5) at coolant pump (1)	 Inspect condition of coolant hoses and hose clamps, replace if necessary.
8	Press off cap (8) at guide pulleys (6)
9	Remove guide pulleys (6)	 Bolts attaching the coolant pump are located behind the guide pulleys. Pay attention to washer (9).
			*BA13.25-P-1003-01G
			*BA13.25-P-1004-01G
10	Remove coolant pump (1)	 Installation: Clean sealing surfaces. Install new gasket (2).
		 If the coolant pump is replaced 
		Fit on existing belt pulley of coolant pump.
			*BA20.10-P-1006-01A
			*BA20.10-P-1006-01A
11	Install in the reverse order
12	Inspect cooling system for leaks		AR20.00-D-1010C

 Belt tensioning device

Number	Designation		Engine 612.981


BA13.25-P-1003-01G	Bolt of guide pulley to coolant pump	Nm	35
BA13.25-P-1004-01G	Bolt of guide pulley to timing case cover	Nm	35

 Coolant pump, coolant thermostat

Number	Designation			Engine 612.981


BA20.10-P-1001-01A	Bolt, pulley to coolant pump		Nm	8
BA20.10-P-1006-01A	Bolt of coolant pump to timing case cover	M6	Nm	14
		M8	Nm	20

Referenced documents

ar1322d1202na Remove/install poly-V belt
ar2000d1010c Inspect cooling system for leaks
ar2000d1142na Drain/fill with coolant
ar2040d5660na Remove/install viscous fan clutch
ar8800d2115b Remove/install front grille
ar8800d2302a Remove/install lock cross member
as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.