ar1830b6840c

Remove/install oil-water heat exchanger

Type ar · topic 18.30 · version 0301 · 2019-09-03

Applies to: Engine 457.907/908/909/915/916/932 Engine 457.931 Engine 460.984 in model 934

Where it sits

Function group 1 Engine › 18 Engine lubrication, engine oil cooling › 18.30 Oil cooling system — Series 460 (models 984) · Series 934

EinPAS 15 Engine › 15.20 Engine lubrication system › 15.20.31 Filter/cooling/thermostat/fan/container — Series 460 (models 984) · Series 934

Also applies to engines/gearboxes: 457 907, 457 908, 457 909, 457 915, 457 916, 457 931, 457 932

AR18.30-B-6840C

Remove/install oil-water heat exchanger

17.08.2019

Engine

457.907/908/909/915/916/932

Engine

457.931

Engine

460.984 in model 934

Modification notes

17.05.2019

Engine oil

BF18.00-B-1001-01B

Remove/install oil-water heat exchanger

1

Housing of the heat exchanger

2

Gasket

3

Bolts

4

Housing with the filtering element

5

Bolt

6

Drain plug

7

Sealing ring

8

Bolts

9

Heat exchanger radiator

10

Gaskets

11

Plug/safety valve body

B18.30-0001-06

Remove/install

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

1

Drain the cooling system

Topical note

Notes on coolant

.

AH20.00-N-2080-01A

Bus

AP20.00-B-2080XA

Trucks

AP20.00-B-2080TA

Catch the coolant, change it if necessary.

2

Remove the turbocharger


Engine 457.931

AR09.40-B-6020E

Engines 457.907/908/909/915/916/932

AR09.40-B-6020F

3

Remove the plug (6), drain and collect the oil from the filter

Installation: Replace the sealing ring (7).

.Oil drain plug

*BA18.20-B-1001-01C

4

Remove the housing with the filtering element (4)

AP18.20-B-0100-04D

.Oil drain plug

*BA18.20-B-1001-01C

.Oil filter filling plug

*BA18.20-B-1003-01C

.Filter housing to the oil filter head piece

*BA18.20-B-1002-01C

5

Remove the screws (3) fastening the heat exchanger housing (1) to the crankcase


.

AR18.30-B-6840-01A

Installation: Check the tightening sequence.

.Heat exchanger to engine block

*BA18.30-B-1001-01G

6

Remove the heat exchanger housing (1) and the gasket (2)

Installation: Clean the sealing surfaces of the heat exchanger housing (1) and the block. Replace the gasket (2).

7

Unscrew the bolts (8), remove the radiator of the heat exchanger (9) and the gaskets (10)


Replace the oil cooler (9).
Should the engine oil be contaminated by metallic particles, sand or any other abrasive material.

Clean the sealing surfaces and replace the gaskets (10).

.Oil radiator on the heat exchanger housing

*BA18.30-B-1004-01G

8

Removing the safety valve (11) and check the condition

AR18.20-B-5050D

.Plug of the safety/blocking valve

*BA18.20-B-1004-01C

9

Install in reverse order

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

10

Starting the engine

Installation:
Do not crank the engine continuously for more than 30 seconds.
If the engine does not fire within this interval, wait approximately 1 minute to crank it again.

11

Check the engine oil pressure with the engine idling

Do not accelerate the engine until oil pressure is shown on the indicator. The oil pressure will have to be reestablished in approximately 10 seconds.

.Engine oil pressure, minimum permissible

*BE18.00-B-1001-01A

12

Stop the engine and check for eventual leaks

Control the engine oil level , 5 minutes after engine shutdown.

13

Stop the engine and check for eventual leaks

.Engine oil

*BF18.00-B-1001-01B

Oil pressure

Number

Designation

Engine 457.9, 460.984

BE18.00-B-1001-01A

Engine oil pressure, minimum permissible

idle rotation

bar

0,5

maximum rotation

bar

2,5

Oil filter

Number

Designation

Engine 457.9, 460.984

BA18.20-B-1001-01C

Oil drain plug

Nm

50

Oil filter

Number

Designation

Engine 457.9, 460.984

BA18.20-B-1002-01C

Filter housing to the oil filter head piece

Nm

50

Oil filter

Number

Designation

Engine 457.9, 460.984

BA18.20-B-1003-01C

Oil filter filling plug

M14X1.5

Nm

20...25

M22X1.5

Nm

25...30

M24X1.5

Nm

30...35

Z522.037/04

M26X1.5

Nm

62

M26X1.5

Nm

80

M33X2

Nm

80

Oil filter

Number

Designation

Engine 457.9, 460.984

BA18.20-B-1004-01C

Plug of the safety/blocking valve

Nm

-

Z522.037/06/16/17

M30X1.5

Nm

45

Z522.037/04

M26X1.5

Nm

100

Z522.037/01/18

M26X1.5

Nm

60

Oil cooling

Number

Designation

Engine 457.9, 460.984

BA18.30-B-1001-01G

Heat exchanger to engine block

Nm

60

Oil cooling

Number

Designation

Engine 457.9, 460.984

BA18.30-B-1004-01G

Oil radiator on the heat exchanger housing

Nm

25

Filling volume for engine lubrication

Number

Designation

Engine 457.907/908/915/916/926/927/932, 457.920 ## up to 743091, 457.924/928/931 ## up to 743120

BF18.00-B-1001-01B

Engine oil

Check the correct level

Oil pan

litros

26,0

Filter

litros

3,5

Maximum capacity after repair on the engine with drained oil channels

litros

-

Oil class

MB 228.3, MB 228.31, 228.5, 228.51

Referenced documents