ap2000b2080xa

Replace coolant

Type ap · topic 20.00 · version 0605 · 2020-05-19

Applies to: Engine 350.900 in model 979.270/272 Engine 350.905 in model 382.1 Engine 457.9 in model 382.15, 634.0 Engine 902.9, 904.9 in model 368, 382.11, 384 Engine 906.9 in model 368, 382.1 Engine 924.9 in model 368, 384, 685.282/284/289/290, 979.27 Engine 926.9 in model 368, 382.17/18, 384.06/07, 634.0

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 350 (models 900, 905) · Series 368 · Series 382 (models 1**, 11*, 15*, 17*, 18*) · Series 384 · Series 634 (models 0**) · Series 685 (models 282, 284, 289, 290) · Series 902 (models 9**) · Series 904 (models 9**) · Series 906 (models 9**) · Series 979 (models 27*, 270, 272)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 350 (models 900, 905) · Series 368 · Series 382 (models 1**, 11*, 15*, 17*, 18*) · Series 384 · Series 634 (models 0**) · Series 685 (models 282, 284, 289, 290) · Series 902 (models 9**) · Series 904 (models 9**) · Series 906 (models 9**) · Series 979 (models 27*, 270, 272)

Also applies to engines/gearboxes: 457 9**, 924 9**, 926 9**

AP20.00-B-2080XA

Replace coolant

12.05.2020

Engine

350.900 in model 979.270/272

Engine

350.905 in model 382.1

Engine

457.9 in model 382.15, 634.0

Engine

902.9, 904.9 in model 368, 382.11, 384

Engine

906.9 in model 368, 382.1

Engine

924.9 in model 368, 384, 685.282/284/289/290, 979.27

Engine

926.9 in model 368, 382.17/18, 384.06/07, 634.0

Replace coolant

Represented in type 979.272/276/277

1

Filler neck cap

2

Reservoir

B20.00-0070-01

Replace coolant

Represented in type 382.15

1

Filler neck cap

2

Reservoir

B20.00-0061-01

Replace coolant

Represented in the models O 500, OF, OH

1

Filler neck cap

2

Reservoir

A

Refueling maximum level(correct)

B47.10-0027-06

Replace coolant
Replace coolant

Represented in the engine 902.9, 904.9, 906.9, 924.9, 926.9

3

Drain screw

4

Radiator drain screw

B20.00-0042-01

B20.00-0016-01

Replace coolant

Represented in engine 924.999

3

Drain screw

B20.00-0065-01

Replace coolant
Replace coolant

Model OH

(Setas)

Inlet and outlet intake for the heating system

B20.00-0039-01

B20.00-0041-01

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

1

Before changing the coolant, check the cooling and heating system for the leak tightness and state


Engine 350.905, 457.9,904.9,906.9,924.9,926.9

AP20.00-B-2050XA

Engine 350.900

AP20.00-B-2050C

2

Remove the filler neck cap (1) from the reservoir (2)

If the vehicle is equipped with heating, switch the command to the open position (arrows).

Notes on coolant

AH20.00-B-2080-01A

3

Drain and fill the cooling system


Engine 350.905

AP20.00-B-2080-01A

Engine 902.9, 904.9, 906.9, 924.9, 926.9

AP20.00-B-2080-01B

Engine 924.999 in type 979.27

AP20.00-B-2080-01LS

When draining the cooling, proceed with it ecologically.

4

Remove grease and residues from cooling system

Engine 902.9 , 906.9, 924.9, 926.9

AR20.00-B-1030XA

Engine 457.9

AR20.00-B-1030XB

The coolant and the residues of corrosion are to be completely drained.

If the cooling system has strong incrustations or excess grease

Submit it to a degreasing / de-scaling process.

5

Start the engine during 1 to 2 minutes at a variable revolution, without putting the filler neck cap (1)

6

Turn off the engine and, if necessary, complete the cooling system level

For models O 500, OF, OH check the correct level and fill up to the lower edge of the filler cap, which must be checked daily to prevent the liquid from falling below level (A). Disregard the maximum and minimum level marks if existent.

7

Install the filler neck cap (1), fully fitting it

Referenced documents