ar1440d2002ad

Remove/install metering device for exhaust aftertreatment system

Type ar · topic 14.40 · version 0105 · 2019-07-15

Applies to: Engine 900.917/918/919 in model 668, 670

Where it sits

Function group 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — Series 668 · Series 670 · Series 900 (models 917, 918, 919)

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.51 Pump/metering device/nozzle — Series 668 · Series 670 · Series 900 (models 917, 918, 919)

AR14.40-D-2002AD

Remove/install metering device for exhaust aftertreatment system

28.06.2019

Engine

900.917/918/919 in model 668, 670

Remove/install metering device for exhaust aftertreatment system

D14.40-0066-08

Shown on vehicle from vehicle identification end no. 126251

1

Metering device

7

Electrical connector

B128

SCR compressed air pressure sensor

2

Screw

8

Electrical connector

B129

SCR AdBlue pressure sensor

3

Electrical connector

9

Electrical connector (from vehicle identification end no. 126251 or for retrofitted electrical wiring harness for the heating element (R28))

B130

SCR AdBlue temperature sensor

4

Injection line

10

Compressed-air line

Y109

SCR AdBlue metering valve

5

AdBlue line

11

Connection fitting

R28

Heating element (from vehicle identification end no. 126251 or for already-replaced metering device (1))

6

Electrical connector

12

Connection fitting

Remove/install

Warning

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

1

Remove the maintenance hood.

Installation: Only install the maintenance hood once you have performed a leak test.

2

Unscrew the injection line (4) on the metering device (1).

Seal openings with suitable stop plug.

Union nut, injection line to metering device

*BA14.40-N-1012-02E

3

Disconnect electrical connectors (3, 6, 7, 8)

4

Disconnect electrical connection (9)

As of vehicle identification end no. 126251 or for retrofitted electrical wiring harness for the heating element (R28).

5

Remove the AdBlue line (5) from the connection fitting (11) for the metering device (1).

Installation: Prior to assembly, check the AdBlue line (5) for foreign objects and dirt and, if necessary, clean.

6

Unscrew the screws (2) and place the metering device (1) on the engine.

Installation: Check the bearing bushings on the metering device (1) and, if necessary, replace.

Metering device on bracket

*BA14.40-N-1006-02E

7

Remove the compressed-air line (10) from the metering device (1) and remove the metering device (1).

Seal bores with suitable stop plugs.

Installation: Prior to assembly, check the compressed-air line (10) for foreign objects, dirt and damage; if necessary, clean/replace.

Banjo bolt, compressed air line to metering device

*BA14.40-N-1010-02E

8

Remove the connection fitting (11, 12), SCR air pressure sensor (B128), SCR AdBlue pressure sensor (B129), SCR AdBlue temperature sensor (B130) and SCR AdBlue metering valve (Y109) from the metering device (1).

Only when the metering device is replaced (1).
Only one metering device (1) with heating element (R28) can be obtained.

SCR AdBlue pressure sensor to metering device

*BA14.40-N-1007-02E

SCR AdBlue temperature sensor to metering device

*BA14.40-N-1008-02E

SCR air pressure sensor on metering device

*BA14.40-N-1009-02E

Pipe connection for AdBlue inlet to metering device

*BA14.40-N-1011-02E

9

Install in the reverse order

10

Install the electrical wiring harness for the heating element (R28) for the metering device (1).

AR14.40-D-2036AD

Only for replacement of the metering device (1) for vehicle identification end no. up to 126250 and not retrofitted electrical wiring harness.

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Perform an engine test run and test the connections in the area of the metering device (1) for leaks.

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1006-02E

Metering device on bracket

Nm

25

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1007-02E

SCR AdBlue pressure sensor to metering device

Nm

30

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1008-02E

SCR AdBlue temperature sensor to metering device

Nm

30

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1009-02E

SCR air pressure sensor on metering device

Nm

30

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1010-02E

Banjo bolt, compressed air line to metering device

Nm

15

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1011-02E

Pipe connection for AdBlue inlet to metering device

Nm

22

Exhaust aftertreatment, Blue Tec

Number

Designation

Engine 900.9 in model 668, 670

BA14.40-N-1012-02E

Union nut, injection line to metering device

Nm

17

Referenced documents