D08.50-A018-79
1 | Fan unit | 7 | High-voltage connection | |
2 | Coolant line | 8 | Electrical connector | |
3 | Retaining clips | 9 | Electrical line | |
4 | High-voltage lines | 10 | Coolant line | |
5 | Electrical wiring harness | 15 | Air duct segment | |
6 | High-voltage connection | 17 | Electrical connector |
D08.50-A019-79
10 | Coolant line | 12 | Coolant hose line | 14 | Locking plug | ||
11 | Coolant hose line | 13 | Bracket |
D08.50-A020-79
1 | Fan unit | 16 | Electrical connector | |
10 | Coolant line | 19 | Coolant hose line | |
15 | Air duct segment |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Warning | Risk of injury due to fan starting unexpectedly | Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | ||
| Remove/install | ||
1 | Perform power disconnect of high-voltage on-board electrical system. | ||
2 | Drain coolant at coolant radiator main circuit. | ||
3 | Drain coolant from coolant radiator auxiliary circuit. | ||
4 | Remove coolant line (2). | For this purpose, unclip coolant line (2) from retaining clips (3). | |
5 | Lower vehicle. | ||
6 | Remove high-voltage lines (4). | For this purpose, remove retaining clips. | |
Installation: Check retaining clips for damage. | |||
Clip remover | |||
If damage exists, | |||
| |||
Replace damaged retaining clips. | |||
7 | Remove electrical wiring harness (5). | To do this, detach the retaining clip. | |
Installation: Check retaining clips for damage. | |||
Clip remover | |||
If damage exists, | |||
| |||
Replace retaining clip. | |||
8 | Release and disconnect high-voltage plug (6). | ||
9 | Release and disconnect high-voltage plug (7). | ||
10 | Disconnect electrical connector (8). | ||
11 | Remove electric line (9) at DC current charge-connection unit and place to one side. | Check ground lines for high-voltage on-board electrical system potential equalization | |
To do this, undo screw/bolt. | |||
Installation: Check electric line (9). | |||
Screw, potential equalization ground line/protective ground conductor to DC current charge-connection unit | |||
12 | Disconnect electrical connector (17). | ||
13 | Place high-voltage lines (4), electrical wiring harness (5) and electric line (9) outside working area. | ||
14 | Remove coolant line (10) from fan unit (1). | For this purpose, remove coolant line (10) from retaining clip and place outside working area. | |
15 | Remove coolant line (10) from coolant radiator auxiliary circuit. | ||
Collect coolant which flows out. | |||
Commercially available devices/tools | |||
Set of protective covers | |||
16 | Remove coolant hose lines (11, 12, 19) from coolant radiator main circuit. | ||
Collect coolant which flows out. | |||
Commercially available devices/tools | |||
Set of protective covers | |||
Record plug | |||
17 | Detach bracket (13). | For this purpose, release bracket (13) (arrow A) and remove upwards out of guides (arrows B). | |
18 | Release radiator unit. | For this purpose, remove locking plugs (14) at hood catch crossmember and release locks. | |
19 | Remove air duct segment (15). | | |
For this purpose, press radiator unit in direction of engine, release air duct segment (15) and remove. | |||
Installation: Check air duct segment (15) for damage. | |||
If damage exists, | |||
| |||
Replace air duct segment (15). | |||
20 | Separate electrical connection (16). | ||
21 | Remove fan unit (1). | For this purpose, release locks (arrows C) and remove fan unit (1) upwards out of guides (arrows D). | |
22 | Install in the reverse order. |
001 589 01 91 00
Set of protective covers
452 589 01 63 00
Clip remover
129 589 00 91 00
Record plug
Referenced documents
- ah0000p500001a Notes on avoiding damage through contamination and foreign objects
- ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ar0850d0022te Drain/fill coolant of auxiliary circuit
- ar0850d0023te Drain/fill coolant of main circuit
- ar0850p001801eq Open/close coolant hose coupling
- ar4770d1000te Deenergize high-voltage on-board electrical system/put high-voltage on-board electrical system into operation
- ar4770d102001te Check ground lines for high-voltage on-board electrical system potential equalization
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
- as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.
- as2040z000101a Risk of injury due to fan starting unexpectedly