ar0716w1045h

Remove/install rail pressure limiting valve

Type ar · topic 07.16 · version 0202 · 2018-03-28

Applies to: Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.16 Diesel injection system common rail — Series 470 (models 9**) · Series 471 (models 9**) · Series 963 · Series 964

EinPAS 15 Engine › 15.45 Engine management › 15.45.13 Line/hose/valve — Series 470 (models 9**) · Series 471 (models 9**) · Series 963 · Series 964

Also applies to engines/gearboxes: 473 9**

AR07.16-W-1045H

Remove/install rail pressure limiting valve

26.03.2018

Engine

470.9 in model 963, 964

Engine

471.9 in model 963, 964

Engine

473.9 in model 963, 964

Remove/install rail pressure limiting valve

W07.16-1106-08

10

Rail

11

Pressure limiting valve

12

Sealing ring

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Danger

Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure

Keep all ignition sources out of hazard area.
Do not carry out any work on system when it is pressurized.

AS07.16-Z-0001-01B

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Remove/install

1

Tilt cab

Installation: Only tilt back cab after the leak test.

2

Remove soundproofing

Installation: Only install soundproofing after the leak test.

3

Remove resonator

Only for engine 471.9, 473.9.

AR13.10-W-5840HA

4

Clean engine in the area of the pressure limiting valve (11)

5

Counterhold rail (10) at front on flange with an open end wrench and remove pressure limiting valve (11)

Installation: Replace sealing ring (12).

Engine 470.9 in model 963, 964
Engine 471.9## ## as of 032691 in model 963, 964
Engine 471.9## ## up to 032690 in model 963, 964
Engine 473.9 in model 963, 964Pressure limiting valve on rail

*BA07.16-N-1027-03A

Socket

*221589030900

6

Install in the reverse order

7

Connect diagnostic system, start XENTRY and perform quick test

Only if pressure limiting valve (11) was replaced.

8

Reset frequency counter "Opening of pressure limiting valve"

Only if pressure limiting valve (11) was replaced.

The process is completely menu-assisted under:
MCM - engine management (A4) 
Adaptations 
Parameterization 
Resetting the calibration settings 
Frequency counter 'Opening of pressure limiting valve'

9

End Xentry and disconnect diagnostic system

Only if pressure limiting valve (11) was replaced.

10

Start engine and perform an engine test run

Allow engine to run at a higher rotational speed.

If engine fails to start or only runs for a brief period:

Fill fuel low-pressure circuit.


AR07.16-W-1007H

11

Check the area around the pressure limiting valve (11) for leaktightness

Visual inspection.

12

Turn off engine

Common rail diesel injection system

Number

Designation

Engine 470.9

Engine 471.9## ## up to 032690

BA07.16-N-1027-03A

Pressure limiting valve on rail

Nm

100

100

Common rail diesel injection system

Number

Designation

Engine 471.9## ## as of 032691

Engine 473.9

BA07.16-N-1027-03A

Pressure limiting valve on rail

Nm

100

100

Remove/install rail pressure limiting valve

221 589 03 09 00

Socket

Referenced documents