ar0716d1050b

Remove/install rail pressure sensor

Type ar · topic 07.16 · version 0207 · 2004-05-24

Applies to: ENGINE 612.981 ## up to 846434 in MODEL 902.6, 903.6, 904.6, 905.6

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.16 Diesel injection system common rail — Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

EinPAS 15 Engine › 15.45 Engine management › 15.45.12 Sensor/switch/wiring harness — Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

Also applies to engines/gearboxes: 612 981

AR07.16-D-1050B

Remove/install rail pressure sensor

31.5.99

ENGINE 612.981 ## up to 846434 in MODEL 902.6, 903.6, 904.6, 905.6

Remove/install rail pressure sensor

D07.16-1115-05

1 Rail pressure sensor

2 Connector

3 Sealing ring

4 Rail

5 Mixing chamber

Modification notes

9.3.00

Figure modified from 20 Nm to 22 Nm

Figure in BA07.16-P-1003-01A for Engine 612.981

*BA07.16-P-1003-01A

Remove/Install

Danger!

Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove mixing housing (5)

On models with code MD1, MS5 and MF8

AR09.20-D-1320B

2

Unplug connector (2) at rail pressure sensor (1)

3

Unbolt rail pressure sensor (1) from the rail (4)

Counter-hold threaded connection at rail (4).

Replace seal (3). Clean sealing surface

*BA07.16-P-1003-01A

4

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns when working in engine during starting procedure

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

Danger!

Risk of explosion caused by ignition or explosion of fuel. Risk of injury to skin and eyes caused by fuel jets or leakage.

Keep all ignition sources out of hazard area.

Do not carry out any work on the system when it is pressurized.

AS07.16-Z-0001-01A

5

Inspect fuel system for leaks

Run engine, switch off and inspect for leaks.

Common rail diesel injection (CDI)

Number

Designation

Engine 612.981

BA07.16-P-1003-01A

Rail pressure sensor on rail

to production no.

86512

Nm

-

as of production no.

86513

Nm

-

as of production no.

96513

Nm

-

up to engine no.

835762

Nm

-

as of engine no.

835763

Nm

-

up to engine no.

846434

Nm

22

as of engine no.

846435

Nm

70

Referenced documents