ar0145t7500a

Remove/install oil pan

Type ar · topic 01.45 · version 0112 · 2011-11-21

Applies to: ENGINES 447, 489

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — Series 447

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — Series 447

Also applies to engines/gearboxes: 489 ***

AR01.45-T-7500A

Remove/install oil pan

10.11.11

ENGINES 447, 489

Remove/install oil pan

T01.45-0002-11

1 Oil pan

2 Screw/bolt

3 Guide tube (oil level indicator minimal)

4 Screw/bolt

5 Guide tube (oil level indicator maximal)

6 Oil separator

7 Oil dipstick (oil level indicator minimal)

8 Oil dipstick (oil level indicator maximal)

9 screw/bolts

10 Oil filler pipe

Remove/install oil pan

T01.45-0003-11

1 Oil pan

11 Nut

12 Oil return line

Remove/install oil pan

T01.45-0004-11

1 Oil pan

2 Screw/bolt

3 Guide tube (oil level indicator minimal)

4 Screw/bolt

5 Guide tube (oil level indicator maximal)

6 Oil separator

7 Oil dipstick (oil level indicator minimal)

8 Oil dipstick (oil level indicator maximal)

Remove/install

1

Remove engine compartment encapsulation below the oil pan (1)

2

Open engine compartment flap and additional flap at the rear

3

Drain oil

See Operator's Manual

3.1

Extract oil

The guide tube (3) for minimum oil level inspection is used as oil extraction pipe.

Observe the operating instructions provided by the manufacturer of the engine oil extractor.

Engine oil suction unit

gotis://S_18.1_0

4

Remove screw/bolt (2) on guide tube (3) for oil dipstick to oil pan (1)

Pull oil dipstick (7) out of guide tube (3) somewhat.
Oil dipstick (7) for oil level indicator minimal.

5

Remove screw/bolt (4) on guide tube (5) for oil dipstick (8) to oil pan (1)

Pull dipstick slightly out of the guide tube (3).
Oil dipstick (8) for oil level indicator maximal.

6

Loosen hose clamp on oil separator (6) and detach hose

7

Remove screw/bolts (9) for oil filler pipe (10) using oil separator (6) at oil pan (1)

8

Remove guide (3, 5) and oil filler pipe (10) with oil separator (6)

9

Unscrew nuts (11) for oil return line (12) at oil pan (1) and remove oil return line (12)

10

Remove screw/bolts at oil pan (1) and remove oil pan


Installation: Install new gasket.

*BA01.45-N-1001-01G

Clean sealing surface on housing and oil pan (1) free of grease and additionally coat seal at the corners with sealant.

*BR00.45-Z-1012-01A

11

Install in the reverse order

12

Pour in engine oil at oil filler neck (10)

*BF18.00-N-1001-01D

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near a running engine

Secure vehicles to prevent it from moving by itself.

Wear closed and close-fitting work clothes.

Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

13

Crank engine by actuating the starter

When actuating the starter press the Engine Stop button simultaneously to prevent the engine starting.

Observe oil pressure gauge! It must indicate pressure after a few seconds.

Operate starter for a maximum of 20 seconds. Then wait for a minute.

Pull up accelerator pedal if the reservoir pressure is missing.

14

Start engine

Warm up engine.

15

Check for leaks with engine running

16

Turn off engine

Check oil level after about 5 minutes; correct if necessary.

Oil pan

Number

Designation

Engine 447

Engine 489

BA01.45-N-1001-01G

screw/bolt, oil pan to cylinder crankcase

Nm

30

30

Engine lubrication

Number

Designation

Engines 447, 489

BF18.00-N-1001-01D

Engine oil

Filling capacity with oil filter

Liters

20.5 to 24.5

Filling capacity with oil filter and heat exchanger

Liters

-

Automatic engine oil replenishment reservoir

Liters

16

Specifications for Operating Fluids

Sheet

BB00.40-P-0228-01A

Sheet

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-01A

Sealant, Omnifit FD 3041

A 002 989 47 20 10

Referenced documents