ar0120p5014rt

Remove/install cylinder head cover

Type ar · topic 01.20 · version 0103 · 2010-07-28

Applies to: ENGINES 113.971 in MODEL 251.075 /175

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.20 Crankcase ventilation, cylinder head cover — Series 251 (models 075, 175)

EinPAS 15 Engine › 15.16 Cylinder head › 15.16.30 Cylinder head cover — Series 251 (models 075, 175)

Also applies to engines/gearboxes: 113 971

AR01.20-P-5014RT

Remove/install cylinder head cover

24.6.10

ENGINES 113.971 in MODEL 251.075 /175

Remove/install cylinder head cover

P01.20-2134-06

2 Cylinder head cover

3 Cylinder head cover

6 Fitting

7 Fitting

8 Fitting

Remove/install

Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

1

Open engine hood

AR88.40-P-1000RT

2

Remove partition wall between wheel wells

AR62.30-P-2400RT

3

Remove air filter housing

AR09.10-P-1150RT

4

Remove ignition coils

AR15.12-P-2003RT

5

Remove ventilation hoses at right and left fittings (6, 7) of the right and left cylinder head cover (2, 3)

6

Pull off engine vent hose on left connector (8) of left cylinder head cover (3)

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

7

Release fuel pressure with pressure hose via service valve

AR07.03-P-1460-01GZ

Pressure hose

*119589046300

8

Detach fuel line at fuel distributor

*BA07.52-P-1001-01A

9

Separate right and left cylinder head covers (2, 3)

Installation: Check seating of seal on the cylinder head cover.

AR01.20-P-5014-01B

*BA01.20-P-1001-01E

10

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Conduct engine test run and check engine for leaks while it is running

In the event of oil loss, determine and eliminate cause otherwise malfunctions, transmission damage, and serious environmental pollution may occur.

Crankcase ventilation, cylinder head cover

Number

Designation

Engine 113

BA01.20-P-1001-01E

Cylinder head cover bolt

Stage 1

Nm

9

Stage 2

°

-

Fuel distributor

Number

Designation

Engine
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/
986/988

BA07.52-P-1001-01A

Fuel feed line to fuel distributor

Nm

38

Remove/install cylinder head cover

Pressure hose

119 589 04 63 00

Referenced documents