ar0100s0200cd

Inspect cylinders with a light probe

Type ar · topic 01.00 · version 0200 · 2019-02-26

Applies to: Model 415 with engine 607, 608

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 415

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 415

Also applies to engines/gearboxes: 607 ***, 608 ***

AR01.00-S-0200CD

Inspect cylinders with a light probe

18.12.2018

Model

415 with engine 607, 608

Modification notes

18.12.2018

Work procedure updated

Operation steps 1 to 9

Inspect cylinders with a light probe

1

Light projector

2

Endoscope

P01.00-3161-06

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove

1

Switch off ignition and remove transmitter key.

2

Remove fuel injectors.


Model 415 with engine 607

AR07.16-S-1000CD

Model 415 with engine 608

AR07.16-S-1020CE

Check

3

Move piston of cylinder to be checked to bottom dead center (BDC).


Do not crank engine in opposite direction of engine rotation.
Damage and measurement errors can occur otherwise.

To do this rotate engine at crankshaft center bolt.

4

Connect endoscope (2) to light projector (1).

000 588 01 21 00 Endoscope

WS01.00-P-0097B

5

Insert endoscope (2) through injector well into cylinder to be checked.

000 588 01 21 00 Endoscope

WS01.00-P-0097B

6

Check cylinder barrel for scoring.

General information on inspecting cylinder walls

AH01.00-P-0300-01A

In the case of scoring (cylinder wear), cylinder barrel is roughened and honing marks are no longer visible.

If no clearly identifiable cylinder wear or damage is present

Remove cylinder head.


Model 415 with engine 607

AR01.30-S-5800CD


Model 415 with engine 608

AR01.30-S-5800CE

7

Pull the endoscope (2) out of the tested cylinder.

8

Check remaining cylinder barrels in the same way.

Install

9

Install fuel injectors.


Model 415 with engine 607

AR07.16-S-1000CD

Model 415 with engine 608

AR07.16-S-1020CE

Referenced documents