ar0100p2410pr

Disconnecting and connecting engine wiring harness

Type ar · topic 01.00 · version 0104 · 2012-02-15

Applies to: ENGINE 111.951 in MODEL 203.035 /235 /735 with TRANSMISSION 722.6, 716.6 ENGINE 111.955 in MODEL 203.045 /245 /745 with TRANSMISSION 722.6, 716.6

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 203 (models 035, 045, 235, 245, 735, 745)

EinPAS 25 On-board/network/multifunction › 25.25 Main wiring harness › 25.25.20 Engine wiring harness — Series 203 (models 035, 045, 235, 245, 735, 745)

Also applies to engines/gearboxes: 111 951, 111 955, 716 6**, 722 6**

AR01.00-P-2410PR

Disconnecting and connecting engine wiring harness

14.2.12

ENGINE 111.951 in MODEL 203.035 /235 /735 with TRANSMISSION 722.6, 716.6

ENGINE 111.955 in MODEL 203.045 /245 /745 with TRANSMISSION 722.6, 716.6

Disconnecting and connecting engine wiring harness

P01.00-2166-09

1 Cover of fuse and relay box

2 Cable harness

3 Rubber seal

4 Rubber seal

5 Plastic cover

6 Cover

7 Plug connections

F32 Front prefuse box

N3/10 Connector of ME-SFI control module

Disconnecting and connecting engine wiring harness

P01.00-2164-09

8 Positive wire

9 Rubber seal

10 Plastic cover

11 Bracket

G3/2x1 Connector of O2-sensor upstream of TWC

W49 Ground, transmission

X49/1 Reverse lamp switch connector

Disconnecting and connecting engine wiring harness
Disconnecting and connecting engine wiring harness

P01.10-2237-01

12 Shield

X22/17 AMT connector, 18-pin

P01.00-2165-01

Remove/Install

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect ground cable of battery

Do not connect a quiescent current retention unit!

AR54.10-P-0003P

Notes on battery

MODEL all

AH54.10-P-0001-01A

2

Remove cover (1) of fuse and relay box

Installation: Check rubber seal in the cover, replace if necessary.

Cover must be located in the groove at the rear.

3

Pull wiring loom (2) out of the fuse and relay box

Installation: Ensure proper seating of rubber seal (3).

4

Disconnect connectors (7, N3/10) in the fuse and relay box

5

Take off rubber seal (4)

6

Pull out plastic cover (5) together with wiring loom (2) and place to the side

7

Open cover (6) of front prefuse box (F32)

8

Remove positive lead (8) at front prefuse box (F32)

9

Disconnect positive cable (8) at battery

10

Detach rubber seal (9)

11

Pull out plastic cover (10) together with positive cable (8) and place to the side

12

Remove engine compartment paneling

AR61.20-P-1105P

13

Disconnect connector of O2sensor upstream of TWC (G3/2x1)

At the same time press connector of O2sensor upstream of TWC (G3/2x1) out of bracket (11).

14

Dismount ground transmission (W49)

*BA22.10-P-1006-01A

15.1

Separate plug connection of reversing light switch (X49/1)

On vehicles with transmission 716.6

16.1

Dismount shield (12)

On vehicles with transmission 722.6

17.1

Disconnect AMT connector, 18-pin (X22/17)

On vehicles with transmission 722.6

Installation: Check O-ring for connector of automated manual transmission, 18-pin (X22/17), replace if necessary.

18

Install in the reverse order

19

Read fault memory and erase, if necessary

Diagnosis system STAR DIAGNOSIS

Engine suspension, engine mounts, engine supports

Number

Designation

Engine 111 in Model 203

BA22.10-P-1006-01A

Bolt or nut of rear engine mount to transmission

NM

50

Referenced documents