Rear axle - oil change · ap3500p3501d · Mercedes-Benz WIS

AP35.00-P-3501D

Rear axle - oil change

18.02.2020

Model	213
	with code 467 (Electronic locking differential)
	with code 800 (Model year 2020)
	except code 471 (Manual locking differential)
	except code 807 (Model year 2017)
Model	213
	with code 467 (Electronic locking differential)
	with code 801 (YoM 20/1)
	except code 471 (Manual locking differential)
	except code 807 (Model year 2017)
Model	213
	with code 467 (Electronic locking differential)
	with code 802 (YoM 21/1)
	except code 471 (Manual locking differential)
	except code 807 (Model year 2017)
Model	213
	with code 467 (Electronic locking differential)
	with code 803 (YoM 22/1)
	except code 471 (Manual locking differential)
	except code 807 (Model year 2017)
Model	213
	with code 467 (Electronic locking differential)
	with code 808 (Model year 2018)
	except code 471 (Manual locking differential)
	except code 807 (Model year 2017)
Model	213
	with code 467 (Electronic locking differential)
	with code 809 (Model year 2019)
	except code 471 (Manual locking differential)
	except code 807 (Model year 2017)
Model	290 with engine 256
	with code 467 (Electronic locking differential)

Modification notes

16.10.2018

Temperature sensor to threaded insert/rear axle differential

Model 213

BA35.31-P-1008-02H

Shown on model 213 with code 808 (Model year 2018) with code 467 (Electronic locking differential)

1	Rear axle gear
1e	Filling screw
2	Electrical connector
3	Temperature sensor
4	Threaded insert

P35.00-A000-05

 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil	Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles.	AS00.40-Z-0001-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Preparatory activity
1	Lift vehicle with lifting platform.
		Model 213	AR00.60-P-1002LWG
			AR00.60-P-1006A
		 Vehicle must be horizontal. Otherwise, the rear-axle differential (1) will not be filled correctly and an incorrect oil filling capacity can lead to leakage and damage.
	Clean
2	Clean area surrounding threaded insert (4) and filling screw (1e).
	Remove
3	Remove filling screw (1e).
4	Release and disconnect electrical connector (2).
	Drain off
5	Remove threaded insert (4) with temperature sensor (3) and drain oil from rear axle differential (1).	 The temperature sensor (3) remains in the threaded insert (4) and is not removed or released. Otherwise, this may lead to leakage and consequential damage.
	Clean
6	Clean threaded insert (4) and drain bore in the rear axle differential (1).	Loctite 7063 (400 ml) cleaning spray	*BR00.45-Z-1046-04A
	Check
7	Check threaded insert (4) for re-usability.	If the threaded insert (4) is not damaged,
		
		proceed with operation step 8.1.
		If the threaded insert (4) is damaged,
		
		replace threaded insert (4) with temperature sensor (3) and continue with operation step 8.2.
	Install
8.1	Fasten threaded insert (4) with temperature sensor (3).	If the threaded insert (4) has not been replaced.
		 Threaded insert, oil line/temperature sensor to rear axle differential	*BA35.31-P-1005-02H
8.2	Fasten new threaded insert (4).	If the threaded insert (4) has been replaced.
		 Threaded insert, oil line/temperature sensor to rear axle differential	*BA35.31-P-1005-02H
9	Fasten new temperature sensor (3).	If the threaded insert (4) has been replaced.
		 Temperature sensor to threaded insert/rear axle differential	*BA35.31-P-1008-02H
10	Connect and lock electrical connector (2).
	Pour in
11	Add oil to rear axle differential (1) up to lower edge of filling hole.	 Only approved oils as per "SAE 75W140 Limited Slip" may be used. Damage can otherwise occur.
		 Model 213Filling capacity for rear axle differential with differential lock	*BF35.31-P-1003-02C
		 Model 290Rear axle differential filling capacity	*BF35.31-P-1001-02G
	Clean
12	Clean filling hole in rear axle differential (1).	Loctite 7063 (400 ml) cleaning spray	*BR00.45-Z-1046-04A
	Check
13	Check filling screw (1e) for re-usability.	If the filling screw (1e) is not damaged,
		
		continue with operation step 14.
		If the filling screw (1e) is damaged,
		
		replace filling screw (1e) and continue with operation step 14.
	Install
14	Tighten filling screw (1e).	 Oil filler screw of rear axle differential	*BA35.31-P-1002-02H
	Finishing activity
15	Lower vehicle with vehicle lift.
		Model 213	AR00.60-P-1002LWG
			AR00.60-P-1006A

 Rear axle differential housing

Number	Designation		Model 213	Model 290 with engine 256
BA35.31-P-1002-02H	Oil filler screw of rear axle differential	Nm	50	50

 Rear axle differential housing

Number	Designation		Model 213	Model 290 with engine 256
BA35.31-P-1005-02H	Threaded insert, oil line/temperature sensor to rear axle differential	Nm	50	50

 Rear axle differential housing

Number	Designation			Model 213	Model 290 with engine 256
BA35.31-P-1008-02H	Temperature sensor to threaded insert/rear axle differential	M14	Nm	30	-
		M12	Nm	17	17

 Rear axle gear

Number	Designation			Model 290
BF35.31-P-1001-02G	Rear axle differential filling capacity	FE rear axle differential 215	Liter	1,10
		Rear axle differential 228	Liter	1,68
		Specified gear oils - overview		BB00.40-P-0231-01A
		Approved axle gear oils		BB00.40-P-0235A

 Rear axle gear

Number	Designation		Model 213.088/089/288/289
BF35.31-P-1003-02C	Filling capacity for rear axle differential with differential lock	Liter	1,2
	Sheet		BB00.40-P-0235-61A

Repair materials

Number	Designation	Order number
BR00.45-Z-1046-04A	Loctite 7063 (400 ml) cleaning spray	A 001 986 71 71 09

Referenced documents

ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
ar0060p1002lwg Lift/lower vehicle
ar0060p1006a Raise/lower vehicle with vehicle lift
as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0040z000101a Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil