ap2000i2080k

Replacing engine coolant

Type ap · topic 20.00 · version 0101 · 2006-07-26

Applies to: MODEL 684 with ENGINE 384

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 384 · Series 684

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 384 · Series 684

AP20.00-I-2080K

Replacing engine coolant

18.10.99

MODEL 684 with ENGINE 384

Replacing engine coolant
Replacing engine coolant

N20.20-2027-01

Drain plug or drain valve on coolant expansion reservoir

1 Coolant expansion reservoir

Arrow Cap









Drain plug or drain valve on radiator

N20.20-2031-01

Replacing engine coolant
Replacing engine coolant

N20.20-2026-01

Drain plug or drain valve on crankcase

Drain plug or drain valve on oil cooler

8 Drain plug

12 Securing bolt

N18.20-2026-01

Removal, installation

Danger!

Risk of injury to skin and eyes due to being scalded by hot coolant. Danger of poisoning due to swallowing coolant.

Open engine cooling system only at coolant temperatures below 90 °C. Unscrew the cap slowly and release excess pressure. Do not pour coolant into drinking containers.

Wear protective gloves, clothing and goggles.

AS20.00-Z-0001-01A

Notes on coolant

All engines

AH20.00-N-2080-01A

Before replacing coolant, check cooling and heating system for leaks and condition.

Coolant replacement must be endorsed in the maintenance booklet.

AP20.00-I-2050K

1

Remove cap.

Turn cap (arrow) of coolant expansion system to the 1st notch, release excess pressure. Continue turning to the 2nd notch, remove cap and check coolant level.

*WH58.30-Z-1001-25A

2

Open temperature control valve.

3

Open drain plug or drain valves.

Drain holes must be free from deposits.

Installation: check seals of drain plug, replace if necessary

Fill coolant using suitable container.

Connect drain hose to drain valves.

4

Install in reverse sequence

5

Replenish coolant

Fill coolant up to the mark in the filler neck or to the maximum mark on the coolant expansion reservoir .

Close the cooling system

Danger!

Risk of accident resulting from vehicle starting to move by itself when engine running. Risk of injury due to being trapped and burnt when intervening during the starting operation or when the engine is running

Secure vehicle against starting to move unintentionally.

Wear close-fitting, tight clothing.

Do not touch hot or rotating parts

AS00.00-Z-0005-01A

6

Start engine and run for approx. 1 minute at varying speeds.

7

Switch off engine and top up with coolant to the specified coolant level.

Checking

8

Check screw plugs and drain valves for leaks.

Commercially available tools

Number

Designation

WH58.30-Z-1001-25A

Antifreeze tester

Referenced documents