ap2000d201001ts

Correcting anticorrosion/antifreeze concentration

Type ap · topic 20.00 · version 0104 · 2020-05-19

Applies to: Engine 642.8 in model 907 Engine 651.9 in model 907, 910 Engine 654.9 in model 907.1/2/6

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 651 (models 9**) · Series 654 (models 9**) · Series 907 · Series 910

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 651 (models 9**) · Series 654 (models 9**) · Series 907 · Series 910

Also applies to engines/gearboxes: 642 8**

AP20.00-D-2010-01TS

Correcting anticorrosion/antifreeze concentration

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

Topical note

Notes on coolant

AH20.00-N-2080-01A

Notes on coolant level

AH20.00-P-1142-01CW

Engine

642.8 in model 907

Engine

651.9 in model 907, 910

Engine

654.9 in model 907.1/2/6

Engine cooling

Number

Designation

Engine 654 in model 907 with code H12 (Auxiliary water heater) or with code H13 (Rear additional heat exchanger) or with code HZ9 (Heater booster)

Engine 654 in model 907
except code H12 (Auxiliary hot-water heater)
except code H13 (Additional heat exchanger)
except code HZ9 (Heater booster)

BF20.00-N-1001-01TS

Coolant

Total filling capacity

Liter

12,4

10

Corrosion/antifreeze down to ­37°C

Liter

6,3

5,1

Corrosion/antifreeze down to ­45°C

Liter

7

5,6

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

Engine 642 in model 907
except code H12 (Auxiliary hot-water heater)
except code H13 (Additional heat exchanger)
except code HZ9 (Heater booster)

Engine 642 in model 907 with code H12 (Hot-water auxiliary heater) or code H13 (Rear additional heat exchanger) or code HZ9 (Heater booster)

BF20.00-N-1001-01TS

Coolant

Total filling capacity

Liter

 11,6

 14,4

Corrosion/antifreeze down to ­37°C

Liter

 5,8

 7,2

Corrosion/antifreeze down to ­45°C

Liter

 6,4

 7,9

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

Engine 651 in model 907
except code H12 (Auxiliary hot-water heater)
except code H13 (Additional heat exchanger)
except code HZ9 (Heater booster)

Engine 651 in model 907 with code H12 (Hot-water auxiliary heater) or code H13 (Rear additional heat exchanger) or code HZ9 (Heater booster)

BF20.00-N-1001-01TS

Coolant

Total filling capacity

Liter

 9,8

 12,2

Corrosion/antifreeze down to ­37°C

Liter

 4,9

 6,1

Corrosion/antifreeze down to ­45°C

Liter

 5,4

 6,7

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

Engine 651 in model 910

BF20.00-N-1001-01TS

Coolant

Total filling capacity

Liter

 8

Corrosion/antifreeze down to ­37°C

Liter

 4

Corrosion/antifreeze down to ­45°C

Liter

 4,4

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

Mixture ratio for coolant

Number

Designation

Engine all (BUS, Heavy transporter, Light transporter, TRUCK, UNIMOG)

BF20.00-N-1001-04A

Mixture ratio for coolant

Antifreeze/water down to -37 °C

%

50/50

Antifreeze/water down to -45 °C

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0325-05A

Table of comparison (approx.) antifreeze protection to anticorrosion and antifreeze additive concentration (A)

°C

vol %

°C

vol %

°C

vol %

-10

20

-20

32

-30

42

-15

26

-25

37

-33

45

-18

30

-27

40

-37

50

Correcting anticorrosion/antifreeze concentration

Formula for calculation of top-up quantity for anticorrosion and antifreeze agent

A

Anticorrosion agent concentration and antifreeze concentration (in % by volume)

B

Total quantity of coolant (in liters)

C

Replenishment quantity of anticorrosion agent and antifreeze (in liters)

N20.00-0377-04

Correcting anticorrosion/antifreeze concentration

Example calculation

N20.00-2001-04

Example calculation

Measured antifreeze protection -20 °C, equivalent to 32 % by volume anticorrosion and antifreeze additive concentration (A).

Total coolant filling capacity (B) = 8.5 l.

Required top-up quantity for anticorrosion and antifreeze agent (C) = 2.25 l.

1

Enter determined anticorrosion and antifreeze protection concentration (A) into formula.

2

Take total coolant filling capacity (B) from   the basic data table and enter into the formula.

3

Calculate required top-up quantity for anticorrosion and antifreeze agent (C).

Correcting anticorrosion/antifreeze concentration

1

Drain valve

D20.20-1147-06

4

Remove lower engine compartment paneling.

5

Drain off coolant in the calculated top-up quantity of anticorrosion and antifreeze (C) at drain valve (1).

Collect coolant in suitable container using funnel and hose.

6

Install lower engine compartment paneling.

7

Fill calculated top-up quantity of anticorrosion and antifreeze agent (C)   in the expansion reservoir.

8

Start the engine and run at varying rpms for approx.  1 min.

Referenced documents