Danger | Risk of explosion due to escaping combustible gas or overheating of gas cylinders.Risk of injury caused by burns to skin and eyes. Risk of frostbite to body parts caused by escaping gas and by touching components near the valves when emptying gas cylinders. Risk of poisoning or suffocation caused by inhaling gas. | Remove any sources of ignition. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Diagnosis of gas injection and ignition system, prerequisites | |||
Connection scheme of socket box for testing of the electrical system for gas injection and ignition system (pressurized engine control) | Only remove control unit couplings when the ignition is OFF | ||
Remove/install lamp unit | |||
| Battery voltage 11 to 14 volt. HHT connected to diagnostics connection | ||
| PEC system complete (all connectors inserted) | ||
| The cables, plugs and connectors are taken into account during the test with the HHT and must possibly in the case of a fault display be separately checked again for an open circuit, good contact and correct connection according to the respectively valid electrical circuit diagram. | ||
| Use of test and test equipment: Connect/disconnect secondary measurement sensor at corresponding ignition line and trigger clamp at cylinder 1 only in the case of a stopped engine and switched off ignition | ||
Check | |||
1 | Coolant temperature sensor electrical test, gas injection and ignition system, PEC | ||
2 | Intake air temperature sensor electrical test, gas injection and ignition system, PEC | ||
3 | PEC gas injection and ignition system electrics check intake manifold pressure control unit | ||
4 | PEC gas injection and ignition system electrics check throttle valve adjusting motor | ||
5 | PEC gas injection and ignition system electrics check throttle valve actual value potentiometer | ||
6 | PEC gas injection and ignition system electrics check drive actual value potentiometer | ||
7 | PEC gas injection and ignition system electrics check idle speed control | ||
8 | O2PEC gas injection and ignition system electrics check lambda sensor | ||
9 | O2PEC gas injection and ignition system electrics check lambda sensor heater current | ||
10 | PEC gas injection and ignition system electrics check lambda control | ||
11 | PEC gas injection and ignition system electrics check cylinder 1 and 4 injection valve | ||
12 | PEC gas injection and ignition system electrics check cylinder 2 and 3 injection valve | ||
13 | PEC gas injection and ignition system electrics check idle self-adjustment | ||
14 | PEC gas injection and ignition system electrics check partial load factor self-adjustment | ||
15 | PEC gas injection and ignition system electrics check ignition output stage 1 cylinder 1 and 4 | ||
16 | PEC gas injection and ignition system electrics check ignition output stage 2 cylinder 2 and 3 | ||
17 | PEC gas injection and ignition system electrics check crankshaft position sensor | ||
18 | PEC gas injection and ignition system electrics check (TN rpm signal) control unit | ||
19 | PEC gas injection and ignition system electrics check speed signal | ||
20 | PEC gas injection and ignition system electrics check fuel pump relay | ||
21 | |||
22 | PEC gas injection and ignition system electrics check control unit | ||
23 | PEC gas injection and ignition system electrics check immobilizer | ||
24 | PEC gas injection and ignition system electrics check exhaust gas flap | ||
25 | PEC gas injection and ignition system electrics check gas pressure sensor | ||
26 | PEC gas injection and ignition system electrics check gas temperature sensor |
Referenced documents
- ad0754d200006a Connection scheme of socket box for testing of the electrical system for gas injection and ignition system (pressurized engine control)
- ad0754d2000a Diagnosis of gas injection and ignition system, prerequisites
- ad0754d2000a
- ar8210d4730b Remove/install headlamp unit
- as0000z001801a Risk of explosion due to escaping combustible gas or overheating of gas cylinders.Risk of injury caused by burns to skin and eyes. Risk of frostbite to body parts caused by escaping gas and by touching components near the valves
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)