Remove/install windshield

AR67.10-W-1000A

Remove/install windshield

22.07.2019

Model

374.5 with body 374.860

Model

374.6 with body 374.870

Model

374.6, 940, 942, 943 with body 944.890

Model

375.1 with body 375.830/850

Model

375.3 with body 375.810/820

Model

375.4 with body 375.840/860

Model

944 with body 944.890/899

Model

950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899

Model

970, 972, 974, 975, 976 with body 972.890/899

Shown on body 972.899

1

Windshield

2

Frame seal

3

End pieces (only on body 375.810/830/840, 940.899, 944.899, 972.899)

4

Electrical braid

5

Headliner

6

Roof frame

7

Assembly wedge



Remove

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

 Warning

Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.

When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).

AS82.30-Z-0001-01A

Topical note

Notes on removal/installation of windshield

AH67.10-P-1000-01P

1

Cover instrument panel.

2

Remove paneling from A-pillars on driver and passenger side.

Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.899
Model 970, 972, 974, 975, 976 with body 972.899

AR68.30-W-4050A

Model 374.5 with body 374.860
Model 374.6 with body 374.870
Model 374.6, 940, 942, 943, 944 with body 944.890
Model 375.1 with body 375.850
Model 375.3 with body 375.820
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890
Model 970, 972, 974, 975, 976 with body 972.890

AR68.30-W-4050C

3

Disconnect electrical connector from heated windshield (1).

 Only with code (F49) Heated windshield.

4

Remove wiper arm.

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.6, 940, 942, 943 with body 944.890
Model 374.602/651/655/682/685 with body 374.870
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR82.30-W-6100A

5

Remove end pieces (3).

 Only on body 375.810/830/840, 940.899, 944.899, 972.899.

6

Remove sealing frame (2) at edge of windshield (1).

7

Cover cab below windshield (1).

8

Cut out windshield (1) with Roll out window removal tool 2004.

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.6, 940, 942, 943 with body 944.890
Model 374.602/651/655/682/685 with body 374.870
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR67.10-W-1000-11A

9

Remove windshield (1) from body with suction lifters.

 Helper required for this purpose.



Install

10

Insert assembly wedge (7) between headliner (5) and roof frame (6).

 Mounting wedge

*110589035900

11

Prepare window cutout on windshield (1) for installation.

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.602/651/655/682/685 with body 374.870
Model 374.607/691/695 with body 944.890
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 940, 942, 943 with body 944.890
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR67.10-W-1502-01A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

12

Prepare windshield (1) for installation.

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.602/651/655/682/685 with body 374.870
Model 374.607/691/695 with body 944.890
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 940, 942, 943 with body 944.890
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR67.10-W-1501-02A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

13

Prepare adhesive cartridge.

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.602/651/655/682/685 with body 374.870
Model 374.607/691/695 with body 944.890
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 940, 942, 943 with body 944.890
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR67.10-W-1000-07A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

14

Install windshield (1).

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.602/651/655/682/685 with body 374.870
Model 374.607/691/695 with body 944.890
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 940, 942, 943 with body 944.890
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR67.10-W-1503-01A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

15

Secure windshield (1) against falling out with fabric tape (4).

 Leave fabric tapes (4) glued to vehicle for the duration of the curing time.

16

Smooth adhesive residues


The spot remover should not come into contact with the adhesive bead.
Otherwise the adhesive cannot cure completely at this point.

 Immediately remove adhesive residues on adjacent trim parts with spot remover.

Stain removal solution

*BR00.45-Z-1004-04A

Do not use sharp objects for cleaning.



Otherwise the screen print can be damaged.

17

Remove all adhesive strips.

18

Remove protective foils from sealing frame (2).

19

Firmly press on sealing frame (2) in area of A-pillar.

20

Insert assembly wedge (7) between headliner (5) and roof frame (6).

21

Connect electrical connector on heated windshield (1).

 Only with code (F49) Heated windshield.

22

Install paneling on A-pillars on driver and passenger side.

Body 375.810/830/840, 940.899, 944.899, 972.899 body 958.860/870 without code (XV0) Global Cockpit

AR68.30-W-4050A

Body 374.860/870, 375.820/850/860, 940.890, 944.890, 972.890*

AR68.30-W-4050C

23

Install end pieces (3).

 Only on body 375.810/830/840, 940.899, 944.899, 972.899.
Ensure that sealing frame is seated correctly below end pieces (3).

24

Install wiper arm.

Model 374.502/523/551/554/557/584 with body 374.860
Model 374.6, 940, 942, 943 with body 944.890
Model 374.602/651/655/682/685 with body 374.870
Model 375.1 with body 375.830/850
Model 375.3 with body 375.810/820
Model 375.4 with body 375.840/860
Model 944 with body 944.890/899
Model 950.5/6, 952.5/6, 953.6, 954.5 with body 940.890/899
Model 970, 972, 974, 975, 976 with body 972.890/899

AR82.30-W-6100A

25

Check windshield (1) for leakage.

Repair materials

Number

Designation

Order number

BR00.45-Z-1004-04A

Stain removal solution

A 001 986 28 71 10

BR00.45-Z-1031-02A

Glazing repair kit 500662 01/03/05/07/09/11

A 973 670 00 93