MODEL | 374.502/523/551/554/557/584 with BODY 374.860 |
MODEL | 374.602/651/655/682/685 with BODY 374.870 |
MODEL | 374.607/691/695 with BODY 944.890 |
MODEL | 375.1 with BODY 375.830/850 |
MODEL | 375.3 with BODY 375.810/820 |
MODEL | 375.4 with BODY 375.840/860 |
MODEL | 940, 942, 943 with BODY 944.890 |
MODEL | 944 with BODY 944.890/899 |
MODEL | 950.5/6, 952.5/6, 953.6, 954.5 with BODY 940.890/899 |
MODEL | 963, 964 |
MODEL | 970, 972, 974, 975, 976 with BODY 972.890/899 |
P67.00-2042-09
Roll out 2004 window removal tool (scope of delivery) |
1 | Parabolic chisel | 7 | Safety goggles | 13 | Interior protection | ||
2 | Awl | 8 | Extension piece, 150 mm | 14 | Extension piece, 75 mm | ||
3 | Reversible ratchet | 9 | Protective gloves | 15 | Windlass | ||
4 | Assembly wedge | 10 | Interior protection | 16 | Windlass | ||
5 | Guide needle | 11 | Interior protection | 17 | Cutting wire | ||
6 | Bent needle | 12 | Interior protection |
Work procedure is shown on windshield.
1 | Mask off puncture point at position (A) (arrow) from outside with suitable textile adhesive tape and punch from vehicle interior through adhesive seam of window (18) with awl (2). |
2 |
Cut off cutting wire (17). |
The length of the cutting wire (17) should be 4 times the diagonal of the window. |
P67.10-2217-01
3 | Insert ends of cutting wire (17) through eye of awl (2) and bend over in direction of arrow. |
P67.10-2219-04
4 |
Cover areas adjacent to puncture point in vehicle interior with appropriate interior protection (10, 11, 12 oder 13) and pull cutting wire (17) approx. 70 cm into passenger compartment using awl (2). |
5 |
Bend cutting wire (17) straight and remove awl (2). |
6 |
Insert guide needles (5) into adhesive seam at bottom edge of window (18). |
Ensures that cutting wire (17) makes contact to adhesive seam when tensioning. |
P67.10-2216-01
7 |
Route the remaining outer wire loop between windshield (18) and body flange counterclockwise while pulling the excess cutting wire (17) into the inside of the vehicle. |
Ensure that cutting wire (17) is located below windshield (18) at all four corner points. |
P67.10-2220-01
8 | Install windlass (15) on opposite side of window (18) diagonal of puncture point. |
9 | Insert end of cutting wire (17) into coil of windlass (15) with the shorter end toward the windlass (15). |
P67.10-2246-06
10 |
Position reversible ratchet (3) on windlass (15) and tension cutting wire (17). |
Then check from outside whether the cutting wire (17) makes contact to the adhesive seam on the window all-round. |
11 |
Insert suitable interior protection (10) between cutting wire (17) and inner paneling. |
Use parabolic chisel (1) at awkward locations. |
P67.10-2223-03
P67.10-2260-07
12 |
Slowly wrap cutting wire (17) onto coil of windlass (15) and cut out window up to marking (B). |
13 |
Remove reversible ratchet, parabolic chisel and interior protection and turn windlass (15) to next position. |
To move windlass (15), release locking knob (19) while retaining under tension the cutting wire (17) of the coil. |
14 |
Install reversible ratchet, parabolic chisel and appropriate interior protection. |
15 |
Install windlass (16) on inner side of window. |
16 |
Install second end of cutting wire (17) in coil of windlass (16). |
17 |
Install reversible ratchet on windlass (16) and tension cutting wire (17). |
The coil of the windlass (16) can only be turned in one direction. Ensure that the cutting wire (17) is located in the guide groove of the windlass (16). |
18 |
Insert suitable interior protection between cutting wire (17) and inner paneling. |
Use parabolic chisel at awkward locations. |
19 |
Slowly wrap cutting wire (17) onto coil of windlass (15) and cut out window up to marking (C). |
P67.10-2261-07
20 |
Slowly wrap cutting wire (17) onto coil of windlass (16) and cut out window up to marking (D). |
21 |
Move windlass (16) to next position. |
22 |
Slowly wrap cutting wire (17) onto coil of windlass (16) and cut out window up to marking (E). |
23 |
Move windlass (15) to next position. |
24 |
Slowly wrap cutting wire (17) onto coil of windlass (15) and cut out window up to marking (E). |
Secure windshield against falling down. |
25 |
Remove windlasses (15, 16) from window. |
26 |
Fasten cup suction tool at outside of window and remove window from body flange. |
Helper required for this purpose. |