N64.30-2145-09
1 Mount for side wall paneling, partial
Modification notes
14.8.10 | Remove, install soundproofing added | Operation steps 5 and 16 | |
Remove, install detachable parts in area of repair point added | Operation steps 4 and 17 | ||
Model validities updated | Steps 3.1, 3.2, 18.1 and 18.2 |
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| General information on body repair | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| Notes on paintwork repairs | ||
| General information on MB materials | ||
1 | Remove rear bumper | ||
2 | Remove taillamp | ||
3.1 | Remove door hinge mount | Model 639.6/70 with code (W50) Two-wing rear-end door, 180 degrees With code (W54) Two-wing rear-end door, 270 degrees | |
3.2 | Completely remove gas-filled strut on liftgate together with mounting bracket from vehicle. | Model 636, 639 with code (W65) Liftgate | |
Secure liftgate against falling down | |||
4 | Remove detachable parts in area to be repaired | ||
5 | Remove soundproofing | Only in area to be repaired. | |
6 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
7 | Separate mount for side wall paneling (1) | Weld-spot milling machine gotis://K_58.1_02.0 | |
Round wire brush gotis://K_58.3_06.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
8 | Prepare mount for side wall paneling (1) | Body jig saw gotis://K_58.1_01.0 | |
Round wire brush gotis://K_58.3_06.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
9 | Install mount for side wall paneling (1) | ||
| General information on riveting | ||
Manual temporary fastener, 6.35 mm gotis://K_58.3_10.0 | |||
Hand riveting tool (for POP blind rivets and self-piercing rivets) gotis://K_68-80_06.0 | |||
Multifunction unit (old units for spot welding) gotis://K_60-65_15.0 | |||
Zinc dust paint suitable for spot welding | |||
Blind rivet | |||
Stop plug, instrument cluster/speedometer | |||
10 | Clean repair areas | ||
11 | Prime area to be repaired using primer filler | ||
12 | Carry out seam sealing after repairs | Supplement standard seals with MB body sealant. | |
White sealing compound, 310 ml, | |||
Seam sealant, sprayable 310 ml | |||
13 | Paint repair areas and adjacent surfaces | ||
14 | Cavity preservation following repair work | ||
| Notes on cavity preservation | ||
Cavity preservation gun gotis://K_91-97_01.0 | |||
Cavity preservation, solvent-free | |||
15 | Remove welding protection blankets | On all covered parts remaining in vehicle. | |
16 | Install soundproofing | Only in area to be repaired. | |
17 | Install detachable body components in area to be repaired | ||
18.1 | Install door hinge mount | Model 639.6/70 with code (W50) Two-wing rear-end door, 180 degrees With code (W54) Two-wing rear-end door, 270 degrees | |
18.2 | Completely install gas-filled strut on liftgate together with mounting bracket in vehicle | Model 636, 639 with code (W65) Liftgate | |
Secure liftgate against falling down | |||
19 | Install taillamp | ||
20 | Install rear bumper |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-13A | Blind rivet | A 003 990 98 97 |
BR00.45-Z-1004-15A | Stop plug, instrument cluster/speedometer | A 631 997 23 86 |
Henviste dokumenter
- ah0000n000501a Forholdsregler til at undgå skader på køretøjer eller komponenter ved elektrisk svejsearbejde
- ah6000n000101a Generelle oplysninger om karrosserireparation
- ah6000p000301n Generelle oplysninger om nitning
- ah9720p000101b Oplysninger om hulrumskonservering
- ah9800p940802a Oplysninger om reparationslakering.
- ah9800p940903a Generelt om MB-materialer
- ar6000s1752s
- ar6430s0850s
- ar6430s226001s
- ar6430s226002s
- ar6430s226003s
- ar7220s2832s
- ar8210s4905s
- ar8820s2200s
- ar9710s4000s
- ar9720s1500s
- as0000z000701a Livsfare på grund af højspænding ved elektrosvejsning. Fare for eksplosion på grund af svejsning i nærheden af let antændelige materialer. Fare for personskade på grund af svejsestænk og ultraviolet lys ved svejsning. Fare for
- as0000z001701a Fare for personskade på grund af snitsår eller hudafskrabninger grundet skarpkantede køretøjsdele