S60.30-0118-09
1 | Platform floor |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Remove platform |
| |
Model 470, 471 with engine 699 | |||
3 | Cover all detachable parts remaining in the platform with welding protection blankets | Commercially available devices/tools | |
4 | Set up straightening bench and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | ||
5 | Place platform on straightening bench and fasten | ||
| 000 588 01 80 00 Swivel arm column-type lift | ||
6 | Remove corresponding side dropside | ||
Commercially available devices/tools | |||
7 | Remove platform floor (1) | ||
Commercially available devices/tools | |||
8 | Prepare corresponding side dropside for installation | ||
Commercially available devices/tools | |||
9 | Prepare platform floor (1) for installation | ||
Commercially available devices/tools | |||
| Install | ||
10 | Install platform floor (1) and weld in | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
11 | Install corresponding side dropside | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
Bolt, dropside at front to dropside at side | |||
Bolt, bracket to dropside at side | |||
Bolt, cross member in center to dropside at side | |||
Nut, cross member at front to dropside at side | |||
Bolt, cross member at outer rear to dropside at side | |||
Bolt, cross member at inner rear to dropside at side | |||
Bolt, dropside at side to cross member at rear | |||
12 | Release platform from straightening bench, lift, and remove straightening bench | ||
13 | Clean weld joints and sheet metal flanges with rotary wire brush | Commercially available devices/tools | |
14 | Remove welding protection blankets | Commercially available devices/tools | |
15 | Clean repair areas | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
16 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com | |
17 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
18 | Paint repair area adjacent surfaces | Only use paints approved by Daimler AG: http://xentryportal.mercedes-benz.com | |
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
19 | Add cavity preserving agent | ||
20 | Install platform |
| |
Model 470, 471 with engine 699 | |||
21 | Install all detachable body components in area to be repaired |
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