Open, close latch

AR47.10-P-4100-02PR

Open, close latch

 Danger !

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Model

203, 209

Plug on fuel tank

 Fuel tank

Number

Designation

MODEL 203, 209 except CODE 494 except CODE 835

BA47.10-P-1003-01E

Ring nut to fuel tank

Nm

85

 Fuel tank

Number

Designation

MODEL 203, 209 with CODE 494, with CODE 835

BA47.10-P-1008-01E

Screw clamp, clamping ring to fuel tank

Nm

4

1

Disconnect all electrical connections to fuel filter (1a) or locating cover (1b) and fuel tank pressure sensor (B4/3) and place wiring harness to one side.

2.1

For vehicles without CLIC clamps (A).
Open mounting clamp of the fuel hose (2) at fuel filter (1a).

2.2

For vehicles with CLIC clamps (A).
Open CLIC clamps (A) using clamp pliers.

 Only open CLIC clamps (A) with clamp pliers.
The CLIC clamps (A) will get damaged otherwise.

3

Detach fuel hose (2) at fuel filter (1a) and place fuel hose (2) to one side.

 Do not use any sharp-edged or pointed tools to detach the fuel hose (2).
The fuel hose (2) will get damaged otherwise.

 Collect any escaping fuel with an absorbent rag.

4.1

Model 203, 209
except code 494 (US version)
except code 835 (Vehicles for South Korea, additional parts)Plug on fuel tank
Use a  claw wrench to unscrew the ring nut (3).

4.2

Model 203, 209
with code 494 (US version)
with code 835 (Vehicles for South Korea, additional parts)Plug on fuel tank
Loosen screw clamp (3b), carefully force apart clamping ring (3) and take it off.

5

Unfasten fuel filter (1a) or locating cover (1b) from fuel tank.

6

Replace seal (4) and attach to fuel tank.

7

Take hold of it through the ring nut (3a) or clamping ring (3b) and lead fuel filter (1a) or locating cover (1b) into the opening on the fuel tank and press on firmly.

 Maintain pressure on the fuel filter (1a) or locating cover (1b) until complete assembly of the ring nut (3a) or clamping ring (3b).
The seal (4) will be pressed out of its seat otherwise which will cause leakage on the fuel tank and personal injury, damage to equipment as well as environmental damage.

 Markings on the fuel filter (1a) or locating cover (1b) and fuel tank must coincide.

8.1

Model 203, 209
except code 494 (US version)
except code 835 (Vehicles for South Korea, additional parts)Plug on fuel tank
Check for correct seating of the seal (4) and tighten ring nut (3a) using a  claw wrench  .

8.2

Model 203, 209
with code 494 (US version)
with code 835 (Vehicles for South Korea, additional parts)Plug on fuel tank
Check for correct seating of the seal (4), attach clamping ring (3b) and tighten screw clamp using a  torque wrench and flexible extension  .

 Helper required. The recess points on the clamping ring (3b) and fuel tank must coincide.

9

Put fuel hose (2) on the fuel filter (1a).

 Do not use any sharp-edged or pointed tools to mount the fuel hose (2).
The fuel hose (2) will get damaged otherwise.

 Collect any escaping fuel with an absorbent rag.

10.1

For vehicles without CLIC clamps (A).
Close mounting clamp of the fuel hose (2) on fuel filter (1a).

10.2

For vehicles with CLIC clamps (A).
Close CLIC clamps (A) using clamp pliers.

 Do not use any screw clamps or spring bracket clamps.
Leakage can occur on the fuel tank otherwise and can result in personal injury, damage to equipment as well as environmental damage.

 Only close CLIC clamps (A) using clamp pliers.
The CLIC clamps (A) will get damaged otherwise.

 Replace CLIC clamps (A).

11

Connect all electrical connections to fuel filter (1a) or locating cover (1b) and fuel tank pressure sensor (B4/3) and route the wiring harness correctly.