Removing/installing compressed-gas tank

AR47.10-D-0003C

Removing/installing compressed-gas tank

01.12.2016

Engine

111.984 in model 902, 903, 904

with code KL9 (Underfloor gas pressure container)

with code MY9 (Liquefied Gas Technology (LGT))

except code KL8 (Gas pressure container in load space)

Shown on 65 liter gas reservoir

1

Screw/bolt

2

Washer

3

Gas reservoir holder

4

Gas cylinder

5

Solenoid

6

Drain line

7

Filling line

8

Electrical connection

9

Screw/bolt

10

Cover

11

Nut

12

Clamp

13

Rubber grommet

14

Protective hose

15

Screw/bolt

16

Cable tie

17

Protective grille

18

Screw/bolt

Shown on 95 liter gas reservoir

1

Screw/bolt

2

Washer

3

Gas reservoir holder

4

Gas cylinder

5

Solenoid

6

Drain line

7

Filling line

8

Electrical connection

9

Screw/bolt

10

Cover

11

Nut

12

Clamp

13

Rubber grommet

14

Protective hose

15

Screw/bolt

16

Cable tie

17

Protective grille

18

Screw/bolt

 Danger !

Risk of explosion due to escaping combustible gas or overheating of gas cylinders.Risk of injury caused by burns to skin and eyes. Risk of frostbite to body parts caused by escaping gas and by touching components near the valves when emptying gas cylinders. Risk of poisoning or suffocation caused by inhaling gas.

Remove any sources of ignition.
Protective clothing, safety gloves and safety glasses must always be worn.
Ensure that the work area is adequately ventilated.
When working on vehicles at ambient temperatures over 60 °C, all gas cylinders must be removed.

AS00.00-Z-0018-01A

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A



Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

 

Remove/install

1

Empty drain line

AR47.25-D-0018B

2

Remove fueling line (7) on multiple valve

Thread locking adhesive, Loctite 241

*BR00.45-Z-1001-02A

 Union nut, filling line to multiple valve

*BA47.25-N-1004-01K

3

Remove solenoids (5) on multiple valve

AR47.10-D-0012B

4

Release and disconnect electrical connection (8) of fuel level indicator

5

Remove drain line (6) on multiple valve

Thread locking adhesive, Loctite 241

*BR00.45-Z-1001-02A

 Union nut, drain line to multiple valve reducing piece

*BA47.25-N-1002-01K

 Box wrench bit

*000589680300

6

Support the gas reservoir (4), lower and move to the rear



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B



000 588 10 62 00 Support plate

WS26.00-P-3309B

7

Modify the mounting bolt

When replacing gas reservoir (4).

8

Attach new foam strips to gas reservoir (4)

When replacing gas reservoir (4).

9

Install in the reverse order

10

Perform GAP

 Fuel lines/hoses

Number

Designation

Engine 111.984

BA47.25-N-1002-01K

Union nut, drain line to multiple valve reducing piece

Nm

16

 Fuel lines/hoses

Number

Designation

Engine 111.984

BA47.25-N-1004-01K

Union nut, filling line to multiple valve

Nm

24

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-02A

Thread locking adhesive, Loctite 241

A 002 989 94 71