ar4640w0101he

Remove/install drag link between steering gear and steering arm of 1st front axle

Type ar · emne 46.40 · version 0601 · 2018-03-08

Gælder for: Model 964.03/23/33

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 46 Styretøj › 46.40 Styrestænger — Serie 964 (modeller 03*, 23*, 33*)

EinPAS 22 Styretøj › 22.15 Servostyring › 22.15.43 svingarm/styrestang/sporstang/dæmper — Serie 964 (modeller 03*, 23*, 33*)

AR46.40-W-0101HE

Remove/install drag link between steering gear and steering arm of 1st front axle

15.02.2018

Model

964.03/23/33

Modification notes

22.12.2016

Safety notice added.

AS46.00-Z-0002-01A

22.12.2016

Property damage notice added.

AH46.20-N-0001-01H

Remove/install drag link between steering gear and steering arm of 1st front    
	axle

Shown on LHD model

1

Drag link (between steering gear and steering arm (7) of 1st front axle)

W46.40-1030-81

Remove/install drag link between steering gear and steering arm of 1st front    
	axle
Remove/install drag link between steering gear and steering arm of 1st front    
	axle

Shown on LHD model

1

Drag link (between steering gear and steering arm (7) of 1st front axle)

2

Pitman arm

3

Nut

4

Cap (if present)

5

Cover

6

Nut

7

Pitman arm

8

Clamp

W46.40-1031-01

W46.40-1032-01

Danger

Risk of death caused by vehicle slipping or toppling off during lifting

Only lift vehicle at the lift support points specified by the vehicle manufacturer.

AS00.00-Z-0032-01A

Warning

Risk of injury from being trapped in the swivel range of steered axles

Ensure that no persons or objects are in the swivel range of all steered axles when turning the steering wheel. Do not stand in the swivel range of the additional steering axle when the engine is running.

AS46.00-Z-0002-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01B

Topical note

Notes on maintenance and repair work

AH46.20-N-0001-01H

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove

1

Secure vehicle against rolling

2

Open maintenance flap

3

Set steering gear to center position


Vehicles without code C6H (Steering, Servotwin)

AR46.20-W-0500-01H

Vehicles with code C6H (Steering, Servotwin)

AR46.20-W-0500-01HE

4

Position wheels of 1st front axle at center of turntable

AR00.60-W-2000-01H

5

Set scales on turntable to  0°

6

Lift 2nd front axle until wheels can turn freely, and jack up

7

Remove cover (5)

8

Remove covers (4)

If present.

9.1

Turn steering to left until nut (6) can be removed from steering arm (7)

On left-hand drive vehicles

9.2

Turn steering to right until nut (6) can be removed from steering arm (7)

On right-hand drive vehicles

10

Unscrew nut (6) from steering arm (7) and screw on again by hand


Screw in nut (6) up to safety collar.
This prevents the thread of the ball joint on the drag link (1) from being damaged during removal.

Counterhold the ball joint with an Allen wrench if necessary.

11

Pry drag link (1) off steering arm (7)

The drag link (1) detaches suddenly.

Puller

*625589003500

12

Set steering gear to center position or front wheels to straight-ahead position


Vehicles without code C6H (Steering, Servotwin)

AR46.20-W-0500-01H

Vehicles with code C6H (Steering, Servotwin)

AR46.20-W-0500-01HE

The scales on the turntables must be set back to  0°.

13

Unscrew nut (6) and remove drag link (1) from steering arm (7)

14

Hang up drag link (1) using cable ties on drag link between steering gear and 1st steering idler arm

Hang up the drag link (1) in such a way that it can move without tilting when the steering is turned.

15.1

Turn steering to right until nut (3) can be removed from pitman arm (2)

On left-hand drive vehicles

15.2

Turn steering to left until nut (3) can be removed from pitman arm (2)

On right-hand drive vehicles

16

Unscrew nut (3) at pitman arm (2) and screw on again by hand


Screw nut (3) on as far as the safety collar.
This prevents the thread of the ball joint on the drag link (1) from being damaged during removal.

Counterhold the ball joint with an Allen wrench if necessary.

17

Pry drag link (1) off pitman arm (2)

The drag link (1) detaches suddenly.

Puller

*625589003500

18.1

Turn steering completely to left

On left-hand drive vehicles

18.2

Turn steering completely to right

On right-hand drive vehicles

19

Unscrew nut (3), remove cable ties and remove drag link (1)

To remove the control rod (1), turn the steering to the right (with left-hand drive vehicles) or to the left (with right-hand drive vehicles) if necessary.

Install

20

Insert drag link (1) into pitman arm (2)

To insert the drag link (1), the steering must have been turned to the left on left-hand drive vehicles or to the right on right-hand drive vehicle.

21

Position new nut (3) on pitman arm (2)

22

Hang up drag link (1) on drag link between steering gear and 1st steering idler arm using cable ties

Hang up the drag link (1) in such a way that it can move without tilting when the steering is turned.

23.1

Turn steering to right until nut (3) can be tightened

On left-hand drive vehicles

23.2

Turn steering to left until nut (3) can be tightened

On right-hand drive vehicles

24

Tighten nut (3) on pitman arm (2)

Counterhold the ball joint with an Allen wrench if necessary.

Nut, drag link to pitman arm/steering arm

*BA46.40-N-1004-06J

25

Set steering gear to center position


Vehicles without code C6H (Steering, Servotwin)

AR46.20-W-0500-01H

Vehicles with code C6H (Steering, Servotwin)

AR46.20-W-0500-01HE

26

Remove cable ties and insert drag link (1) into steering arm (7)

If a new drag link (1) is installed.

Adjust length of drag link (1) until it can be inserted with zero clearance.

Make sure that the scales of the turntables are set to  0°.

27

Position new nut (6) on steering arm (7)

28.1

Turn steering to left until nut (6) can be tightened

On left-hand drive vehicles

28.2

Turn steering to right until nut (6) can be tightened

On right-hand drive vehicles

29

Tighten nut (6) at steering arm (7)

Counterhold the ball joint with an Allen wrench if necessary.

Nut, drag link to steering idler arm/steering arm

*BA46.40-N-1005-06J

30

Tighten clamp (8)

Only if the drag link (1) has been replaced.

Clamp to drag link

*BA46.40-N-1002-06J

31

Attach new caps (4)

If covers (4) were installed.

32

Move steering to straight-ahead position

33

Install cover (5)

34

Lift 2nd front axle, remove jack stands and lower wheels

35

Raise 1st front axle, remove turntables and lower wheels

36

Close maintenance flap

37

Teach in straight-ahead position and electrical steering limiter

Only on vehicles with code C6H (Steering, Servotwin).
Only if the drag link (1) has been replaced.

AR46.25-W-3091HE

38

Perform a test drive

Only if the drag link (1) has been replaced.

During the road test check the overall steering behavior of the vehicle.

If the vehicle pulls to the left or to the right or the steering wheel is not in the straight-ahead position when the vehicle is being driven in a straight line.

Check center steering position and adjust if necessary.


AR46.20-W-3020H

Steering linkage

Number

Designation

Model 963, 964

BA46.40-N-1002-06J

Clamp to drag link

M101

Nm

50

M121.5

Nm

80

M141.5

Nm

170

Steering linkage

Number

Designation

Model 963, 964

BA46.40-N-1004-06J

Nut, drag link to pitman arm/steering arm

M201.5

Nm

230

M241.5

Nm

280

M271.5

Nm

340

Steering linkage

Number

Designation

Model 963, 964

BA46.40-N-1005-06J

Nut, drag link to steering idler arm/steering arm

M271.5

Nm

340

Remove/install drag link between steering gear and steering arm of 1st front    
	axle

625 589 00 35 00

Puller

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