ar4630p0010pv

Fill power steering pump and bleed

Type ar · emne 46.30 · version 0102 · 2010-01-15

Gælder for: MODEL 203.2 with CODE (480) Rear axle level control system

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Placering

Funktionsgruppe 2 Chassis › 46 Styretøj › 46.30 Servopumpe — Serie 203 (modeller 2**)

EinPAS 22 Styretøj › 22.15 Servostyring › 22.15.31 Servopumpe/oliebeholder/filter — Serie 203 (modeller 2**)

AR46.30-P-0010PV

Fill power steering pump and bleed

14.1.10

MODEL 203.2 with CODE (480) Rear axle level control system

Fill power steering pump and bleed

P32.30-2024-01

2 Power steering expansion reservoir

2a Dipstick

Remove/install

Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid

Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Hoist vehicle with lifting platform until wheels are free

Fill

2

Fill the expansion reservoir (2) of the power steering to approx. 10 mm below the upper wedge of the container with MB steering gear oil

Do not start the engine!

If the engine is started there is a risk of air entering the hydraulic steering system, which is then extremely difficult to remove.

Refill with MB-steering gear oil continuously until the oil level remains constant.

*BF32.30-P-1001-01A

Bleeding

3

Turn steering wheel from steering stop to steering stop

Do not start the engine!

If the engine is started there is a risk of air entering the hydraulic steering system, which is then extremely difficult to remove.

Turn steering wheel slowly from steering stop to steering stop until bubbles are no longer visible in the expansion reservoir (2).

Repeat turning the steering from stop to stop several times (up to 30 times). During this process, MB steering gear oil must be poured into the expansion reservoir (2) by a second person.

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

4

Start engine without moving the steering

Allow engine to run for approx. 1 min at idle speed.

During this process, a second person must observe the oil level in the expansion reservoir (2) and add MB steering gear oil if necessary.

5

Turn steering wheel from steering stop to steering stop

When the engine is running turn the steering wheel slowly several times from steering stop to steering stop, meanwhile adding MB steering gear oil in expansion reservoir (2).

Repeat the procedure until the oil level in the expansion reservoir (2) remains constant and bubbles are no longer visible.

Checking

6

Check oil level in the expansion reservoir (2) and fill up to the maximum fill level

Power steering - checking and correcting oil level

AP46.00-P-4611P

7

Test run engine and check that steering system is not leaking and is functioning correctly

If leaks are found, determine the cause and rectify, subject to separate repair order.

8

Install in the reverse order

Level control system

Number

Designation

Model 203.2
with level control

BF32.30-P-1001-01A

Filling capacity

Level control system, filling system for the first time

Liters

3.5

Specifications for Operating Fluids

Sheet

-

Sheet

BB00.40-P-0344-00A

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