ar4020s0323sa

Check and adjust front axle toe

Type ar · emne 40.20 · version 0303 · 2019-12-17

Gælder for: Model 639 with code XZ1 (Model generation 1)

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Placering

Funktionsgruppe 2 Chassis › 40 Hjul, undervognsudmåling › 40.20 Undervognsudmåling — Serie 639

EinPAS 20 Undervogn › 20.10 Undervognsudmåling › 20.10.20 diagnose/kontrol/udmåling/indstilling — Serie 639

AR40.20-S-0323SA

Check and adjust front axle toe

26.11.2019

Model

639

with code XZ1 (Model generation 1)

Modification notes

23.02.2012

Value changed: Toe per wheel at vehicle level

BE40.20-N-1001-07L

27.02.2012

Value changed: Toe per wheel at vehicle level

BE40.20-N-1001-07M

Check and adjust front axle toe
Check and adjust front axle toe

P40.20-0307-01

Center position of steering gear

055

Holding device

055b

Mount

10

Tie rod

10f

Jam nut

N40.20-2047-01

Check and adjust front axle toe

Center position of steering gear

N40.20-2046-02

Check and adjust front axle toe

030

Wheel spreader

P40.20-2034-11

Check

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

1

Set zero position of air suspension

Only with code CL0 (Rear lowerable and raisable air suspension)

Insert assembly device at rear axle and lower vehicle until it makes contact with the assembly device. The current zero position corresponds to a clinometer angle of 0.82° on the rear axle shaft.

Assembly device

*639589022300

2

Measure vehicle level at front and rear axles with electronic inclinometer

Toe per wheel at vehicle level:

AR40.20-S-0302S

Use the measured vehicle level to look up the specified values for the toe-in on the table sheet and note down these values.

Model 639.6 with code ZG2 (Permanent all-wheel drive)Toe per wheel at vehicle level

*BE40.20-N-1001-07F

Model 639.7/8 with code ZG2 (Permanent all-wheel drive)Toe per wheel at vehicle level

*BE40.20-N-1001-07M

Model 639.6 except code MA0 (E-CELL 60 kW) except code ZG2 (Permanent all-wheel drive)Toe per wheel at vehicle level

*BE40.20-N-1001-07J

Model 639.7/8 except code MA0 (E-CELL 60 kW) except code ZG2 (Permanent all-wheel drive)Toe per wheel at vehicle level

*BE40.20-N-1001-07L

Model 639.6/7 with code MA0 (E-CELL 60 kW)Toe per wheel at vehicle level

*BE40.20-N-1001-07O

Model 639 with code CF8 (Sports suspension)Toe per wheel at vehicle level

*BE40.20-N-1001-07P

3

Fix steering wheel in center position

AR46.20-S-0500-01S

Retainer device

*129589012100

4

Check center position of steering gear and steering wheel

The steering gear is centered when the marking on the cap is aligned with the mark on the control valve housing (arrows). If necessary, move steering wheel by one tooth only.

5

Install wheel spreader (030)

Install wheel spreader (030) at the front on the inside of the wheel.

The elastic bearings of the lower transverse control arm and steering linkage produce a correspondingly large toe-in value that is reduced to the correct dimension in curb condition.

6

Perform wheel alignment check

AR40.20-S-0200S

Compare the toe-in values according to the vehicle level with the actual values measured during the wheel alignment check.

Adjust

7

Adjust toe

Adjust toe by loosening the jam nut (10f) and twisting the tie rods (10) to the specified value. Check that the bellows are not twisted after adjusting the toe-in.

Observe permissible difference in front axle toe-in between right and left sides of the vehicle.

Model 639.6 with code ZG2 (Permanent all-wheel drive)Permitted difference between right and left side of vehicle for front axle toe-in

*BE40.20-N-1002-07F

Model 639.7/8 with code ZG2 (Permanent all-wheel drive)Permitted difference between right and left side of vehicle for front axle toe-in

*BE40.20-N-1002-07M

Model 639.6 except code MA0 (E-CELL 60 kW) except code ZG2 (Permanent all-wheel drive)Permitted difference between right and left side of vehicle for front axle toe-in

*BE40.20-N-1002-07J

Model 639.7/8 except code MA0 (E-CELL 60 kW) except code ZG2 (Permanent all-wheel drive)Permitted difference between right and left side of vehicle for front axle toe-in

*BE40.20-N-1002-07L

Model 639.6/7 with code MA0 (E-CELL 60 kW)Permissible difference in front axle toe between right and left sides of vehicle

*BE40.20-N-1002-07O

Model 639 with code CF8 (Sports suspension)Permissible difference in front axle toe between right and left sides of vehicle

*BE40.20-N-1002-07P

Jam nut, tie rod

*BA46.40-N-1004-06A

Front axle toe check values

Number

Designation

Model 639.6
with code XZ1 (Model generation 1)
with code ZG2 (Permanent all-wheel drive)

BE40.20-N-1001-07F

Toe per wheel at vehicle level

+10.6°

+0° 10' (5')

+9.6°

+0° 08' (5')

+8.5°

+0° 07' (5')

+7.5°

+0° 06' (5')

+6.5°

+0° 04' (5')

+5.5°

+0° 02' (5')

+4.5°

0° 00' (5)

+3.5°

–0° 02' (5')

+2.5°

–0° 04' (5')

+1.6°

–0° 07' (5')

+0.6°

–0° 09' (5')

–0.3°

–0° 12' (5')

Front axle toe check values

Number

Designation

Model 639.6 without code ZG2, with code XZ1

BE40.20-N-1001-07J

Toe per wheel at vehicle level

+16.4°

+0° 12' (5')

+15.3°

+0° 11' (5')

+14.2°

+0° 10' (5')

+13.2°

+0° 08' (5')

+12.1°

+0° 06' (5')

+11.1°

+0° 04' (5')

+10.1°

+0° 02' (5')

+9.1°

0° 00' (5)

+8.1°

–0° 03' (5')

+7.1°

–0° 06' (5'

+6.1°

–0° 09' (5')

+5.1°

–0° 12' (5')

Check values for front axle toe

Number

Designation

Model 639.7/8 with code XZ1 except code ZG2

BE40.20-N-1001-07L

Toe per wheel at vehicle level

+16.4°

+0° 12' (5')

+15.3°

+0° 11' (5')

+14.2°

+0° 10' (5')

+13.2°

+0° 08' (5')

+12.1°

+0° 06' (5')

+11.1°

+0° 04' (5')

+10.1°

+0° 02' (5')

+9.1°

+0° 00' (5')

+8.1°

–0° 03' (5')

+7.1°

–0° 06' (5')

+6.1°

–0° 09' (5')

+5.1°

–0° 12' (5')

Front axle toe check values

Number

Designation

MODEL 639.7/8 with CODE XZ1 with CODE ZG2

BE40.20-N-1001-07M

Toe per wheel at vehicle level

+10.6°

+0° 10' (5')

+9.6°

+0° 08' (5')

+8.5°

+0° 07' (5')

+7.5°

+0° 06' (5')

+6.5°

+0° 04' (5')

+5.5°

+0° 02' (5')

+4.5°

0° 00' (5')

+3.5°

–0° 02' (5')

+2.5°

–0° 04' (5')

+1.6°

–0° 07' (5')

+0.6°

–0° 09' (5')

–0.3°

–0° 12' (5')

Check values for front axle toe

Number

Designation

Model 639.6/7 with code XZ1 with code MA0

BE40.20-N-1001-07O

Toe per wheel at vehicle level

+12,2°

+0° 15' (5')

+11,1°

+0° 13' (5')

+10,1°

+0° 11' (5')

+9,1°

+0° 09' (5')

+8,1°

+0° 07' (5')

+7,1°

+0° 05' (5')

+6,1°

+0° 02' (5')

+5,1°

0° 00' (5')

+4,1°

–0° 03' (5')

+3,2°

–0° 05' (5')

+2,2°

–0° 08' (5')

+1,3°

–0° 11' (5')

Check values for front axle toe

Number

Designation

Model 639 with code XZ1 with code CF8

BE40.20-N-1001-07P

Toe per wheel at vehicle level

+14,4°

+0° 18' (5')

+13,3°

+0° 16' (5')

+12,3°

+0° 14' (5')

+11,2°

+0° 12' (5')

+10,2°

+0° 10' (5')

+9,1°

+0° 07' (5')

+8,1°

+0° 05' (5')

+7,1°

+0° 02' (5')

+6,1°

–0° 01' (5')

+5,1°

–0° 04' (5')

+4,1°

–0° 08' (5')

+3,1°

–0° 11' (5')

Front axle toe check values

Number

Designation

Model 639.6
with code XZ1 (Model generation 1)
with code ZG2 (Permanent all-wheel drive)

BE40.20-N-1002-07F

Permitted difference between right and left side of vehicle for front axle toe-in

°

5'

Front axle toe check values

Number

Designation

Model 639.6 without code ZG2, with code XZ1

BE40.20-N-1002-07J

Permitted difference between right and left side of vehicle for front axle toe-in

°

5'

Check values for front axle toe

Number

Designation

Model 639.7/8 with code XZ1 except code ZG2

BE40.20-N-1002-07L

Permitted difference between right and left side of vehicle for front axle toe-in

°

5'

Front axle toe check values

Number

Designation

MODEL 639.7/8 with CODE XZ1 with CODE ZG2

BE40.20-N-1002-07M

Permitted difference between right and left side of vehicle for front axle toe-in

°

5'

Check values for front axle toe

Number

Designation

Model 639.6/7 with code XZ1 with code MA0

BE40.20-N-1002-07O

Permissible difference in front axle toe between right and left sides of vehicle

°

5'

Check values for front axle toe

Number

Designation

Model 639 with code XZ1 with code CF8

BE40.20-N-1002-07P

Permissible difference in front axle toe between right and left sides of vehicle

°

5'

Steering linkage

Number

Designation

Model 639

BA46.40-N-1004-06A

Jam nut, tie rod

Nm

65

Check and adjust front axle toe
Check and adjust front axle toe

639 589 02 23 00

Assembly device

129 589 01 21 00

Retainer device

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