Check and adjust front axle toe

AR40.20-S-0323C

Check and adjust front axle toe

08.07.2016

Model

415

Modification notes

23.07.2013

Gesamtspur

BE40.20-N-1001-07R

3

Tie rod

4

Jam nut

030

Wheel spreader



General information on chassis modifications

AH40.10-P-1050-02A



Check

1

Measure vehicle level at front and rear axles with electronic inclinometer

AR40.20-S-0302C


If the determined vehicle level is outside the permissible measuring range, the reasons for it must be determined and rectified.
Otherwise the wheel alignment check cannot be performed correctly.

 Use the measured vehicle level to look up the specified values for the toe-in on the table sheet and note down these values.

2

Fix steering wheel in center position

AR46.20-S-0500-01C

 Retainer device

*129589012100

3

Insert wheel spreader (030)

 Install wheel spreader (030) at the front on the inside of the wheel in the direction of travel.

4

Perform wheel alignment check

AR40.20-S-0200C

 Compare the specified toe values according to the vehicle level with the actual values measured during the wheel alignment check.

Adjust

5

Adjust toe

Only if actual values deviate from specified values.

 To adjust, unfasten the jam nut (4) and set to the specified value by turning the tie rod (3), then tighten jam nut (4) again. Check that the bellows are not twisted after adjusting the toe-in.

Model 415.601Total toe

*BE40.20-N-1001-07R

Model 415.601Toe-out on turns at 20° steering angle (inner wheel)

*BE40.20-N-1002-07R

Model 415.703Total toe

*BE40.20-N-1001-07X

Model 415.703Toe-out angle with 20° steering angle (inner wheel)

*BE40.20-N-1002-07X

Model 415.603
with code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code XK7 (Weight variant 2,100 kg)
except code XK5 (Weight variant 1,950 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code XL1 (Weight variant 2.160 kg)
except code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code Z11 (Poor-road version)
except code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code Z12 (Poor-road version, reinforced)
except code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z11 (Poor-road version)
Model 415.605
with code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
except code ZK4 (Mixto)
Model 415.605
with code Z12 (Poor-road version, reinforced)
except code Z11 (Poor-road version)
except code ZK4 (Mixto)
Model 415.705
with code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.705
with code Z12 (Poor-road version, reinforced)
except code Z11 (Poor-road version)Total toe

*BE40.20-N-1001-07Q

Model 415.603
with code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code XK7 (Weight variant 2,100 kg)
except code XK5 (Weight variant 1,950 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code XL1 (Weight variant 2.160 kg)
except code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code Z11 (Poor-road version)
except code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z12 (Poor-road version, reinforced)
Model 415.603
with code Z12 (Poor-road version, reinforced)
except code XK5 (Weight variant 1,950 kg)
except code XK7 (Weight variant 2,100 kg)
except code XL1 (Weight variant 2.160 kg)
except code Z11 (Poor-road version)
Model 415.605
with code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
except code ZK4 (Mixto)
Model 415.605
with code Z12 (Poor-road version, reinforced)
except code Z11 (Poor-road version)
except code ZK4 (Mixto)
Model 415.705
with code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.705
with code Z12 (Poor-road version, reinforced)
except code Z11 (Poor-road version)Toe-out angle with 20° steering angle (inner wheel)

*BE40.20-N-1002-07Q

Model 415.605
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
except code ZK4 (Mixto)
Model 415.605
with code ZK4 (Mixto)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.705
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)Total toe

*BE40.20-N-1001-07V

Model 415.605
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
except code ZK4 (Mixto)
Model 415.605
with code ZK4 (Mixto)
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)
Model 415.705
except code Z11 (Poor-road version)
except code Z12 (Poor-road version, reinforced)Toe-out angle with 20° steering angle (inner wheel)

*BE40.20-N-1002-07V

 Jam nut, ball head to tie rod

*BA46.40-N-1002-06K

6

Remove holding device

AR46.20-S-0500-01C

 Retainer device

*129589012100

7

Remove wheel spreader (030)

Front axle toe

Number

Designation

Model 415.603/703 with code XK5

Model 415.603 with code XK7 Model 415.603 with code XL1 Model 415.603 with code Z11 Model 415.603 with code Z12 Model 415.605 with code Z11 Model 415.605 with code Z12

BE40.20-N-1001-07Q

Total toe

at vehicle level (in °)

+1.70°

°

-0º 21'  9'

-0º 34'  9'

+2.55°

°

-0º 17'  9'

-0º 30'  9'

+3.38°

°

-0º 13'  9'

-0º 26'  9'

+4.21°

°

-0º 09'  9'

-0º 21'  9'

+5.03°

°

-0º 05'  9'

-0º 17'  9'

+5.86°

°

-0º 01'  9'

-0º 13'  9'

+6.69°

°

+0º 02'  9'

-0º 09'  9'

+7.52°

°

-0º 06'  9'

-0º 05'  9'

+8.34°

°

-0º 10'  9'

-0º 01'  9'

+9.15°

°

-

+0º 02'  9'

Front axle toe

Number

Designation

Model 415.705 with code Z11 Model 415.705 with code Z12

BE40.20-N-1001-07Q

Total toe

at vehicle level (in °)

+1.70°

°

-0º 34'  9'

+2.55°

°

-0º 30'  9'

+3.38°

°

-0º 26'  9'

+4.21°

°

-0º 21'  9'

+5.03°

°

-0º 17'  9'

+5.86°

°

-0º 13'  9'

+6.69°

°

-0º 09'  9'

+7.52°

°

-0º 05'  9'

+8.34°

°

-0º 01'  9'

+9.15°

°

+0º 02'  9'

Front axle toe

Number

Designation

Model 415.601

BE40.20-N-1001-07R

Total toe

at vehicle level (in °)

+4.05°

°

-0º 16'  9'

+4.87°

°

-0º 12'  9'

+5.69°

°

-0º 08'  9'

+6.52°

°

-0º 04'  9'

+7.35°

°

0º 00'  9'

+8.18°

°

+0º 03'  9'

+8.99°

°

+0º 07'  9'

Front axle toe

Number

Designation

Model 415.605 with code ZK4 except code Z11, Z12

Model 415.605 except code Z11, Z12, ZK4 Model 415.705 except code Z11, Z12

BE40.20-N-1001-07V

Total toe

at vehicle level (in °)

-0.75°

°

-

-0º 45'  9'

+0.06°

°

-0º 41'  9'

-0º 41'  9'

+0.90°

°

-0º 37'  9'

-0º 37'  9'

+1.72°

°

-0º 33'  9'

-0º 33'  9'

+2.55°

°

-0º 29'  9'

-0º 29'  9'

+3.38°

°

-0º 25'  9'

-0º 25'  9'

+4.21°

°

-0º 21'  9'

-0º 21'  9'

+5.03°

°

-0º 17'  9'

-0º 17'  9'

+5.86°

°

-0º 13'  9'

-0º 13'  9'

+6.69°

°

-0º 09'  9'

-0º 09'  9'

+7.53°

°

-

-0º 05'  9'

Front axle toe

Number

Designation

Model 415.703 with code XK7 Model 415.703 with code XL1 Model 415.703 with code Z11 Model 415.703 with code Z12

Model 415.703 with code XK6

BE40.20-N-1001-07X

Total toe

at vehicle level (in °)

+1.39°

°

-0º 35'  9'

-0º 23'  9'

+2.22°

°

-0º 31'  9'

-0º 19'  9'

+3.05°

°

-0º 27'  9'

-0º 15'  9'

+3.87°

°

-0º 23'  9'

-0º 11'  9'

+4.70°

°

-0º 19'  9'

-0º 07'  9'

+5.53°

°

-0º 15'  9'

-0º 03'  9'

+6.36°

°

-0º 11'  9'

0º 00'  5'

+7.18°

°

-0º 07'  9'

+0º 04'  5'

+8.01°

°

-0º 03'  9'

+0º 08'  5'

Front axle toe

Number

Designation

Model 415.603/703 with code XK5

Model 415.603 with code XK7 Model 415.603 with code XL1 Model 415.603 with code Z11 Model 415.603 with code Z12 Model 415.605 with code Z11 Model 415.605 with code Z12

BE40.20-N-1002-07Q

Toe-out angle with 20° steering angle (inner wheel)

°

+1º 00'  +1º

+1º 00'  +1º

Front axle toe

Number

Designation

Model 415.705 with code Z11 Model 415.705 with code Z12

BE40.20-N-1002-07Q

Toe-out angle with 20° steering angle (inner wheel)

°

+1º 00'  +1º

Front axle toe

Number

Designation

Model 415.601

BE40.20-N-1002-07R

Toe-out on turns at 20° steering angle (inner wheel)

°

+1º 00'  1°

Front axle toe

Number

Designation

Model 415.605 with code ZK4 except code Z11, Z12

Model 415.605 except code Z11, Z12, ZK4 Model 415.705 except code Z11, Z12

BE40.20-N-1002-07V

Toe-out angle with 20° steering angle (inner wheel)

°

1º 00'  1°

1º 00'  1°

Front axle toe

Number

Designation

Model 415.703 with code XK7 Model 415.703 with code XL1 Model 415.703 with code Z11 Model 415.703 with code Z12

Model 415.703 with code XK6

BE40.20-N-1002-07X

Toe-out angle with 20° steering angle (inner wheel)

°

1º 00'  1°

1º 00'  1°

 Steering linkage

Number

Designation

Model 415

BA46.40-N-1002-06K

Jam nut, ball head to tie rod

Nm

53