1 | Trestle |
2 | Studs |
3 | Plain washers |
4 | Self-locking nuts |
5 | Gasket |
6 | Clutch pedal |
7 | Pedal actuation shaft |
8 | Needle bearing |
9 | Sealing washers |
10 | Shaft lock plate |
11 | Plain washer |
12 | Lock screw |
13 | Pedal cushion |
14 | Spring center rod |
15 | Adjusting nut |
16 | Pedal's auxiliary spring |
17 | Spring top plate |
18 | Spring bottom plate |
19 | Sliding plate |
20 | Plain washer |
21 | Elastic ring |
22 | Needle roller bearing |
23 | Stop bracket |
24 | Support fastening screws |
25 | Self-locking nuts |
26 | Pedal top stop |
26a | Bottom stop |
27 | Stop adjusting nut |
B29.10-0014-06
| Disassemble | ||
1 | Remove the complete clutch pedal trestle (1) |
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2 | Remove the trestle's hydraulic master cylinder |
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3 | Fasten the trestle (1) on the appropriate bracket | ||
4 | Maintain the pedal (6) pressed until stopping against the bottom stop and remove the nuts (25), the bolts (24) and lift out the stop bracket (23) | ||
5 | Remove the top stop (26) | Return the pedal holding it firmly until completely released and without pressure exerted by the auxiliary spring. | |
6 | Remove from the pedal (6) integrated lever, the sliding plate (19), the bottom plate (18), the auxiliary spring (16) and the top plate (17) | ||
7 | Remove on the articulation the elastic ring (21), the plain washer (20), the center rod of the spring (14) with the integrated ball joint. Remove the needle bearing (22) from the ball joint | ||
8 | Remove the bolt (12), the washer (11) and the lock plate (10) | ||
9 | Remove the shaft (7) and lift out the pedal (6) from the trestle (1) | ||
10 | Remove from the pedal articulation the sealing washers (9) and the needle bearings (8) | ||
11 | Remove the bottom stop (26a) | ||
| Clean | ||
12 | Wash and clean all components | The threaded part of the rod (14) with the nut (15) are to have their thread perfectly cleaned for the application of chemical lock. | |
Auto Lock | |||
| Check | ||
13 | Check all components making part of the articulation | Stops, sliding plate, bearings, sealing washers and balll joints, if presenting wear, are to be replaced. | |
| Assemble | ||
14 | Install in the pedals articulation tube the needle bearings (8), the new sealing washers (9), insert the pedal (6) and the shaft (7) so that the fitting slot coincides with the position of the lock plate (10) | At assembly and adjustment of the clutch pedal on the trestle it is necessary to follow an orderly sequence, as an out of order operation or adjustment, will contribute for the bad operation of the assembly. | |
Lubricate with long duration grease the inside of the tube, the bearings and the shaft. | |||
Grease, DBL 6812.00 | |||
15 | Install the lock plate (10), the asher (11) and tighten the bolt (12) | Check the free movement of the pedal (6) on the trestle (1). | |
16 | Install a new bottom stop (26a) in the trestle (1) | ||
17 | Install the bracket (23) and fasten it with the two bolts (24) and the nuts (25) | The installation of the bracket with stop is not final, it is only carried out to adjust the inclination of the pedal lever. | |
.Pedal bracket support anchor bolts | |||
18 | Install the new stop (26) with the nut (27) | ||
19 | Adjust the inclination “C” of the pedal lever according to the vehicle type |
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| Spacer sleeve for drain bolt | ||
20 | Remove the bracket (23) complete with the stop (26) already adjusted | The adjustment of the stop (26) carried out at the adjustment of the pedal lever in the item (19) will have to be maintained at the removal of the bracket. | |
21 | With the pedal free and without the pedal stopper, install on the shaft of the integrated lever | - The rod (14) with a new bearing (22), the washer (20) and the elastic ring (21) | |
Lubricate with long duration grease all contact areas that present motion during the pedal operation. | |||
The nut (15) will have to be screwed to the end of the thread of the rod (14) next to the ball joint. | |||
22 | Firmly press the pedal (6) to the bottom stop. In this position install the bracket of the stop (23), the bolts (24) and tighten the nuts (25) | Take precautions with the accidental pedal return | |
.Pedal bracket support anchor bolts | |||
23 | Pull the pedal (6) to its normal position | The normal pedal position is against the top stop (already adjusted) maintaining the correct pedal inclination. | |
24 | Adjust the length of the auxiliary pedal spring |
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25 | Assemble the master cylinder actuation rod mechanism | ||
26 | Install the trestle on the vehicle |
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27 | Refill with specified brake fluid | Brake fluid, DB supply specification 7760.30 (DOT 4) | |
28 | Bleed the hydraulic system |
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