P20.00-2326-09
1 Cap
2 Expansion reservoir
3 Coolant hose
6 Coolant hose
7 Clamp
4 Hose clamp
5 Radiator
P20.00-2328-07
8 Coolant drain plug
Modification notes
Drain | |||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
| Notes on coolant | ||
1 | Remove maintenance flap | ||
2 | Turn cooling system cap (1) on expansion reservoir (2) a half turn counterclockwise, relieve the overpressure and then unscrew the cooling system cap (1) | ||
Danger! | Risk of death caused by vehicle slipping or tilting off of the vehicle from the vehicle lift. | Align vehicle between vehicle lift columns and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
3 | Raise vehicle and remove underfloor paneling | Cordless drill/driver gotis://G_58.0_01.1 | |
4 | Loosen hose clamp (4), detach coolant hose (3) on cooler (5) and drain off coolant | Catch coolant in a suitable container. | |
5 | Remove coolant drain plug (8) and drain off coolant | Catch coolant in a suitable container. | |
Filling | |||
6 | Attach coolant hose (3) on cooler (5) and fasten with hose clamp (4) | Replace hose clamp (4). | |
7 | Tighten down coolant drain plug (8) | Replace sealing ring of coolant drain plug (8). | |
8 | Lower vehicle | ||
9 | Remove interior flap above engine | ||
10 | Fill cooling system via the expansion reservoir (2) | The engine coolant level in the coolant expansion reservoir (2) must be positioned at the 'Max.' marking. | |
| Coolant specifications | Sheet 310.1 | |
| Anticorrosion/antifreeze agents (Sheet 325.0) | Sheet 325.0 | |
11 | Loosen clamp (7) and detach coolant hose (6) from connection fitting on cylinder head | Wait until the coolant escapes out of the coolant hose (6) and out of the connection fitting on cylinder head. | |
12 | Push coolant hose (6) onto connection fitting on cylinder head and fasten with the clamp (7) | Replace hose clamp (7). | |
13 | Correct coolant level in expansion reservoir (2) | The engine coolant level in the coolant expansion reservoir (2) must be positioned at the 'Max.' marking. | |
| Coolant specifications | Sheet 310.1 | |
| Anticorrosion/antifreeze agents (Sheet 325.0) | Sheet 325.0 | |
14 | Seal expansion reservoir (2) with cap (1) | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns from working on the vehicle as it is being started or when the engine is running | Secure vehicle to prevent it from starting off by itself. | |
15 | Run engine until it is warmed-up | until the radiator fan motor switches on. | |
16 | Repeat ventilation process until no further air escapes out of the coolant hose (6) and the connection fitting on cylinder head | Repeat ventilation process (Operation steps 2 and 11 to 15) at least once. Engine damage may occur otherwise. | |
17 | Check cooling system for leaktightness | ||
18 | Raise vehicle | ||
19 | Install underfloor paneling | Cordless drill/driver gotis://G_58.0_01.1 | |
20 | Lower vehicle | ||
21 | Install interior flap above engine | ||
22 | Install maintenance flap |
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