G14.40-3234-06
1 Electrical connector
2 Electrical line
3 Vent line
4 AdBlue tank
5 AdBlue feed connection
6 AdBlue return connection
7 Coolant feed connection
8 Coolant return connection
9 AdBlue feed line
10 AdBlue return line
11 Coolant feed line
12 Coolant return line
B117 Fill level and SCR AdBlue temperature combination sensor
G14.40-3238-09
13 Bracket
14 Bracket
15 Clip
16 Nut
17 Nut
23 Nut
24 Hydraulic line
25 Hydraulic line
26 Hydraulic line
27 Tensioning strap
18 Hydraulic connection
19 Bracket
20 Connection fitting
21 Nut
22 Nut
| Remove/install | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
Danger! | Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue | Only pour AdBlue into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. | |
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
Danger! | Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
| Notes on use, material properties and handling of AdBlue | ||
1 | Raise and secure dumper flatbed | See the Operator's Manual . | |
2 | Release pressure in coolant circuit | ||
| Notes on coolant | ||
3 | Disconnect electrical connector (1) and expose electrical line (2) for fill level and SCR AdBlue temperature combination sensor (B117) | Installation: Install new cable ties. | |
4 | Remove filler line (3) from AdBlue tank (4) | Carefully warm up bleed line (3) with heat gun. | |
Hot-air gun gotis://K_60-65_11.0 | |||
5 | Open and push back insulating tubing in the area of the AdBlue feed connection (5) and the coolant return connection (8) | Open and push back insulating tubing with roll tongs to a length of about 10 cm. | |
Roller tongs | |||
6 | Open and push back insulating tubing in the area of the AdBlue return connection (6) and the coolant feed connection (7) | Open and push back insulating tubing with roll tongs to a length of about 10 cm. | |
Roller tongs | |||
7 | Clamp off AdBlue feed line (9) and AdBlue return line (10) | Clamping device | |
8 | Clamp off coolant feed line (11) and coolant return line (12) | Clamping device | |
9 | Remove AdBlue feed line (9) and AdBlue return line (10) | Do not fill with drained amount of AdBlue again. Contaminated AdBlue can cause damage to the exhaust aftertreatment system. | |
Mark AdBlue feed line (9) and AdBlue return line (10) Catch AdBlue in a vessel. | |||
Installation: Note labeling of AdBlue feed line (9) and AdBlue return line (10). | |||
10 | Remove coolant feed line (11) and coolant return line (12) | Mark coolant feed line (11) and coolant return line (12) Collect coolant in clean container. | |
Installation: Note labeling of coolant feed line (11) and coolant return line (12). Pour caught coolant back into the coolant circuit. | |||
11 | Remove bracket (13, 14) | ||
12 | Remove clamps (15). | ||
13 | Screw down nuts (16, 17) | ||
14 | Somewhat loosen hydraulic connection (18) on the bracket (19) and lift connection fitting (20) somewhat | ||
15 | Remove nuts (21, 22, 23) and remove hydraulic lines (24, 25, 26) | ||
16 | Loosen and twist both tensioning straps (27) | ||
17 | Remove AdBlue tank (4) and empty completely | Do not fill with drained amount of AdBlue again. Contaminated AdBlue can cause damage to the exhaust aftertreatment system. | |
Push hydraulic lines (24, 25, 26) to the side. | |||
18 | Remove fill level and SCR AdBlue temperature combination sensor (B117) | Only if the AdBlue container (4) is replaced. | |
19 | Remove AdBlue feed connection (5) and AdBlue return connection (6) | Only if the AdBlue container (4) is replaced. | |
Installation: Replace O-rings. | |||
20 | Remove coolant feed connection (7) and coolant return connection (8) | Only if the AdBlue container (4) is replaced. | |
Installation: replace O-rings. | |||
21 | Install in the reverse order | ||
22 | Check oil level in operating hydraulics and correct if necessary | With work hydraulics | |
23 | Purge engine cooling system | ||
24 | Inspect cooling system for leaks | Visual inspection. |
950 589 01 37 00
Roller tongs
Circuit
000 589 54 37 00
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