Remove, install flywheel / drive plate

AR03.30-P-8001TS

Remove, install flywheel / drive plate

12.4.06

 

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove transmission

Model 211 except 211.08 /09 /28 /29, 219

AR27.10-P-0500TS

Model 211.08 /09 /28 /29

AR27.10-P-0500TW

2

Remove clutch

Vehicles with manual transmission

AR25.10-P-0050P

3

Install retaining lock for crankshaft/starter ring gear

AR03.30-P-5000TS

4

Remove bolts (1a) from drive plate (1)

 Installation: If no tightening angle wrench is available, the bolts can be torqued further by the specified angle in a single operation using a wrench and tommy lever (1a).

To avoid any angle errors, a bending rod torque wrench must not be used for tightening according to angle degrees. This falsifies the tightening torque.



*BA03.30-P-1002-01M

5

Remove drive plate (1) from crankshaft flange

 Installation: The cylinder pin (2) determines the installation location of the drive plate (1).



Checking

6

Check threaded union (3) in the drive plate (1)

Vehicles with automatic transmission

 In case of damaged or loose threaded unions (3), the drive plate (1) must be replaced.

7

Check pilot bearing in flywheel

Vehicles with manual transmission

 If running is noisy or rough or there is wear the flywheel must be replaced.

8

Install in the reverse order

9

Carry out first initialization and then sensor rotor adaptation using STAR DIAGNOSIS

 Only when replacing.

 Menu guidance:

 Engine control unit

 Adaptations

 Learning processes



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Number

Designation

Engine
272

Engine
273

BA03.30-P-1002-01M

Bolt, starter ring gear/
drive plate to crankshaft

Stage 1

Nm

20

20

Stage 2

Nm

45

45

Stage 3

°

90

90