Remove/install plastic oil pan · ar0145w7520h · Mercedes-Benz WIS

AR01.45-W-7520H

Remove/install plastic oil pan

12.07.2019

Engine

470.9, 471.9, 473.9 in model 963, 964

Modification notes

16.01.2017	Plastic oil pan changed, added.	Operation steps 11, 12.1 and 12.2	BT01.45-W-7501-01H
12.07.2019	Engine oil	Model 963 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 963 with engine 470.9 with code M5C or with code M5M	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 964 with engine 470.9 except code M5C or except code M5M, without all-wheel drive	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 964 with engine 470.9 with code M5C or with code M5M, without all-wheel drive	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 964 with engine 470.9 except code M5C or except code M5M, with all-wheel drive	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 964 with engine 470.9 with code M5C or with code M5M, with all-wheel drive	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 963 with engine 471.9 except code M5C or except code M5M	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 963 with engine 471.9 with code M5C or with code M5M	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 964 with engine 471.9 except code M5C or except code M5M, with all-wheel drive	BF18.00-N-1001-01N
12.07.2019	Engine oil	Model 964 with engine 471.9 with code M5C or with code M5M, with all-wheel drive	BF18.00-N-1001-01N

W01.45-1050-09

1	Oil pan		3	Filler pipe		5	Oil suction pipe lower part
2	Engine wiring harness		4	Oil suction pipe upper part		B605	Engine oil fill level sensor

6	Crankcase
7	Housing cover
8	Timing case
A	Separation point

W01.45-1051-05

Seal (9) with tabs (B)

1	Oil pan
9	Seal
B605	Engine oil fill level sensor
B	Tab

W01.45-1054-05

W01.45-1070-08

Seal (10) with spacers (C)

1	Oil pan		B605	Engine oil fill level sensor		D	Sealing lip
10	Seal		C	Spacer

 Danger	Risk of death from lowering vehicle when working between wheels and body. Risk of injury from pinching or crushing when working on the air suspension.	Testing and repair work between the wheel and wheel arch or in the wheel well should only be performed if the vehicle is secured using suitable support fixtures to prevent it from lowering. Adjustment operations should only be performed from underneath the vehicle. Use only suitable support fixtures to secure the vehicle frame or vehicle axles in order to prevent them from lowering. If necessary, additionally use suitable support fixtures in order to prevent other moving vehicle parts that are in the working area from lowering, or use suitable retaining devices to prevent these parts from moving suddenly and without warning. Secure areas with moving vehicle parts against unauthorized access.	AS32.22-Z-0001-01A
 Warning	Risk of injury caused by body parts being pinched or crushed as cab is tilted	Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.	AS60.80-Z-0001-01A
 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
 Caution	Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil	Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers.	AS18.00-Z-0001-01A
Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
Topical note	Notes on tilting the cab		AH60.80-N-0003-01A
Topical note	Notes on avoiding damage through contamination and foreign objects		AH00.00-N-5000-01H
	Notes on engine oil		AH18.00-N-0101-01HA
	Preparatory tasks
1	Connect diagnostic system and start XENTRY	Only for vehicles with code A1A (Front axle air-sprung)
2	Read out and print out values for level control of the front axle	Only for vehicles with code A1A (Front axle air-sprung)
 	Remove/install
3	Remove soundproofing
4	Raise vehicle at front with level control operating unit or with pit hoist and secure vehicle frame with jack stands	Only for vehicles with code A1A (Front axle air-sprung)
5	Drain engine oil		AR18.00-W-3035-02H
		 Drain screw on oil pan	*BA01.45-N-1001-01V
		 Engine oil	*BF18.00-N-1001-01N
6	Remove skewback crossbeam on frame	Only for vehicles with code A1A (Front axle air-sprung)	AR32.22-W-1500-06H
		 Frame sections to frame	*BA31.30-N-1001-01D
		 Holder for front axle travel sensor to crossmember	*BA32.30-N-1005-04B
7	Remove filler pipe (3) at oil pan (1)	 Installation: Check the sealing ring for damage; replace if necessary.
8	Remove oil suction pipe upper part (4) from oil suction pipe lower part (5)	 Installation: Check the coupling for damage and replace if necessary.
9	Remove electrical engine wiring harness (2) on front of oil pan (1)	 Screw/bolt, engine wiring harness to oil pan	*BA01.45-N-1008-01V
10	Disconnect electrical connection on engine oil fill level sensor (B605)
11	Remove oil pan (1)
	Plastic oil pan changed		BT01.45-W-7501-01H
		Tightening procedure	AR01.45-W-7500-01H
		 The screws/bolts in the oil pan (1) are secured to prevent them from falling out.
		 Installation: Observe tightening procedure.
		 Screw/bolt, oil pan to crankcase	*BA01.45-N-1002-01V
12.1	Remove seal (9)	Seal (9) with tabs (B).
	Plastic oil pan changed		BT01.45-W-7501-01H
		 Installation: Insert new seal (9) exactly in the groove of the oil pan (1), while observing the installation position of the tabs (B).
12.2	Remove seal (10)	Seal (10) with spacers (C).
	Plastic oil pan changed		BT01.45-W-7501-01H
		 Installation: When installed, the two sealing lips (D) of seal (10) must bear against the crankcase (6), the front housing cover (7) and the timing case (8). Otherwise, there may be a loss of oil.
		 Installation: Insert new seal (10), with the two sealing lips (D) pointing upwards, exactly in the groove of the oil pan (1).
13	Carefully remove old sealant and clean sealing surfaces on oil pan (1), timing case (8), crankcase (6) and front housing cover (7)	 Do not damage sealing surfaces. Otherwise, there may be a loss of oil.
		 Installation: Apply new sealant to the connecting points (A) for the timing case (8) and the front housing cover (7).
		Sealant, Loctite 5970, 50 ml	*BR00.45-Z-1013-01A
14	Remove engine oil fill level sensor (B605) on the oil pan (1)	Only when replacing the oil pan (1).
		 Installation: Replace the sealing ring on the engine oil fill level sensor (B605).
		 Engine oil fill level sensor to oil pan	*BA18.40-N-1003-01M
15	Remove oil suction pipe lower part (5)	Only when replacing the oil pan (1).
		 Installation: Replace the sealing ring on the oil suction pipe lower part (5).
16	Install in the reverse order
17	Start engine and perform an engine test run	 Allow engine to idle, oil pressure must have built up after approx. 10 s, then run engine at slightly higher speeds.
18	Turn off engine and check area of oil pan (1) for leaks	 Visual inspection.
19	Check engine oil level at display; correct if necessary	 Check engine oil level after waiting at least 5 min. after switching off the engine.
20	Read out values for level control of the front axle and compare with the values printed out in operation step 2	Only for vehicles with code A1A (Front axle air-sprung)
		If the read values deviate by more than 2 mm from the printed values.
		
		Calibrate the driving level.
			AR32.22-W-9000H
21	End Xentry and disconnect diagnostic system	Only for vehicles with code A1A (Front axle air-sprung)

 Oil pan

Number	Designation			Engine 470.9	Engine 471.9
BA01.45-N-1001-01V	Drain screw on oil pan	M20x1.5	Nm		65
		M22x1.5	Nm	70	70
		M26x1.5	Nm		85

 Oil pan

Number	Designation			Engine 473.9
BA01.45-N-1001-01V	Drain screw on oil pan	M20x1.5	Nm	60
		M22x1.5	Nm	70
		M26x1.5	Nm	-

 Oil pan

Number	Designation		Engine 470.9	Engine 471.9
BA01.45-N-1002-01V	Screw/bolt, oil pan to crankcase	Nm	30	30

 Oil pan

Number	Designation		Engine 473.9
BA01.45-N-1002-01V	Screw/bolt, oil pan to crankcase	Nm	30

 Oil pan

Number	Designation		Engine 470.9	Engine 471.9
BA01.45-N-1008-01V	Screw/bolt, engine wiring harness to oil pan	Nm	15	15

 Oil pan

Number	Designation		Engine 473.9
BA01.45-N-1008-01V	Screw/bolt, engine wiring harness to oil pan	Nm	15

 Oil level/oil pressure sensor

Number	Designation				Engine 470.9, 471.9, 473.9
BA18.40-N-1003-01M	Engine oil fill level sensor to oil pan	Light alloy	M20x1.5	Nm	60
		Thermoplastic	M20x1.5	Nm	10

 Frame

Number	Designation				Model 963, 964
BA31.30-N-1001-01D	Frame sections to frame	M10x1.5		Nm	80
		M12x1.5		Nm	95
		M14x1.5	Stage 1	Nm	150
			Stage 2	°	90
		M16x1.5	Stage 1	Nm	225
			Stage 2	°	90
		M18x1.5	Stage 1	Nm	330
			Stage 2	°	90

 Level control

Number	Designation			Model 963, 964
BA32.30-N-1005-04B	Holder for front axle travel sensor to crossmember	M10	Nm	50

 Engine lubrication

Number	Designation			Model 963 with engine 470.9 with code M5S	Model 963 with engine 470.9 except code M5C or except code M5M
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	34	34
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	5	5
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-31A	-
		Sheet		BB00.40-P-0228-05A	-
		Sheet		BB00.40-P-0228-51A	-

 Engine lubrication

Number	Designation			Model 963 with engine 470.9 with code M5C or with code M5M	Model 964 with engine 470.9 with code M5S, without all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	34	35
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	5	5
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-03A
		Sheet		BB00.40-P-0228-61A	BB00.40-P-0228-31A
		Sheet		-	BB00.40-P-0228-05A
		Sheet		-	BB00.40-P-0228-51A

 Engine lubrication

Number	Designation			Model 964 with engine 470.9 except code M5C or except code M5M, without all-wheel drive	Model 964 with engine 470.9 with code M5C or with code M5M, without all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	35	35
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	5	5
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-51A
		Sheet		-	BB00.40-P-0228-61A
		Sheet		-	-
		Sheet		-	-

 Engine lubrication

Number	Designation			Model 964 with engine 470.9 with code M5S, with all-wheel drive	Model 964 with engine 470.9 except code M5C or except code M5M, with all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	37	37
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	5	5
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-31A	-
		Sheet		BB00.40-P-0228-05A	-
		Sheet		BB00.40-P-0228-51A	-

 Engine lubrication

Number	Designation			Model 964 with engine 470.9 with code M5C or with code M5M, with all-wheel drive	Model 963 with engine 471.9 with code M5S
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	37	39
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	5	6
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-03A
		Sheet		BB00.40-P-0228-61A	BB00.40-P-0228-31A
		Sheet		-	BB00.40-P-0228-05A
		Sheet		-	BB00.40-P-0228-51A

 Engine lubrication

Number	Designation			Model 963 with engine 471.9 except code M5C or except code M5M	Model 963 with engine 471.9 with code M5C or with code M5M
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	39	39
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	6	6
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-51A
		Sheet		-	BB00.40-P-0228-61A
		Sheet		-	-
		Sheet		-	-

 Engine lubrication

Number	Designation			Model 964 with engine 471.9## ## as of 118138 with code M5S, without all-wheel drive, with oil pan A 471 010 69 13	Model 964 with engine 471.9## ## as of 118138 except code M5C or except code M5M, without all-wheel drive, with oil pan A 471 010 69 13
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	37	37
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	6	6
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-31A	-
		Sheet		BB00.40-P-0228-05A	-
		Sheet		BB00.40-P-0228-51A	-

 Engine lubrication

Number	Designation			Model 964 with engine 471.9## ## as of 118138 with code M5C or with code M5M, without all-wheel drive, with oil pan A 471 010 69 13	Model 964 with engine 471.9## ## up to 118137, without all-wheel drive, with oil pan A 471 010 55 13
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	37	40
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	6	6
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-61A	-
		Sheet		-	-
		Sheet		-	-

 Engine lubrication

Number	Designation			Model 964 with engine 471.9 with code M5S, with all-wheel drive	Model 964 with engine 471.9 except code M5C or except code M5M, with all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	42	42
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	6	6
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-31A	-
		Sheet		BB00.40-P-0228-05A	-
		Sheet		BB00.40-P-0228-51A	-

 Engine lubrication

Number	Designation			Model 964 with engine 471.9 with code M5C or with code M5M, with all-wheel drive	Model 963 with engine 473.9 with code M5W
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	42	42
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	6	7
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-03A
		Sheet		BB00.40-P-0228-61A	BB00.40-P-0228-05A
		Sheet		-	-
		Sheet		-	-

 Engine lubrication

Number	Designation			Model 963 with engine 473.9 with code M5S	Model 963 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	42	42
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	7	7
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-31A	-
		Sheet		BB00.40-P-0228-05A	-
		Sheet		BB00.40-P-0228-51A	-

 Engine lubrication

Number	Designation			Model 964 with engine 473.9 with code M5W, without all-wheel drive	Model 964 with engine 473.9 with code M5S, without all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	42	42
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	7	7
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-03A
		Sheet		BB00.40-P-0228-05A	BB00.40-P-0228-31A
		Sheet		-	BB00.40-P-0228-05A
		Sheet		-	BB00.40-P-0228-51A

 Engine lubrication

Number	Designation			Model 964 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z, without all-wheel drive	Model 964 with engine 473.9 with code M5W, with all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	42	47
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	7	7
		Sheet		BB00.40-P-0228-51A	BB00.40-P-0228-03A
		Sheet		-	BB00.40-P-0228-05A
		Sheet		-	-
		Sheet		-	-

 Engine lubrication

Number	Designation			Model 964 with engine 473.9 with code M5S, with all-wheel drive	Model 964 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z, with all-wheel drive
BF18.00-N-1001-01N	Engine oil	Filling capacity (oil pan with oil filter)	Liter	47	47
		Filling capacity of oil filter	Liter	3	3
		Filling capacity after repair on engine in the case of emptied oil ducts	Liter	7	7
		Sheet		BB00.40-P-0228-03A	BB00.40-P-0228-51A
		Sheet		BB00.40-P-0228-31A	-
		Sheet		BB00.40-P-0228-05A	-
		Sheet		BB00.40-P-0228-51A	-

Repair materials

Number	Designation	Order number
BR00.45-Z-1013-01A	Sealant, Loctite 5970, 50 ml	A 003 989 98 20 10

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