ar0140w9324b

Remove/install/seal cylinder liner

Type ar · emne 01.40 · version 0400 · 2007-10-18

Gælder for: ENGINES 541.92# ## as of 091058 in MODEL 950, 952, 953, 954 ENGINES 541.94 in MODEL 950, 952, 953, 954 ENGINES 542.92# ## as of 094640 in MODEL 950, 952, 954 ENGINES 542.94 in MODEL 950, 952, 954

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 01 Motor komplet, motorudluftning, topstykke, motorblok › 01.40 Motorblok, takthusdæksel, endedæksel — Serie 950 · Serie 952 · Serie 953 · Serie 954

EinPAS 15 Motor › 15.15 forbrændingsmotor komplet/motorblok/krumtapdrev › 15.15.31 motorblok/olieudskiller/udluftning — Serie 950 · Serie 952 · Serie 953 · Serie 954

Gælder også for motorer/gearkasser: 541 92*, 541 94*, 542 92*, 542 94*

AR01.40-W-9324B

Remove/install/seal cylinder liner

10.10.07

ENGINES 541.92# ## as of 091058 in MODEL 950, 952, 953, 954

ENGINES 541.94 in MODEL 950, 952, 953, 954

ENGINES 542.92# ## as of 094640 in MODEL 950, 952, 954

ENGINES 542.94 in MODEL 950, 952, 954

Remove/install/seal cylinder liner

W01.40-1089-06

1 Crankcase

1.1 Bore

2 Cylinder liner

3 Sealing ring

4 O-ring

5 O-ring

6.1 Extraction device

6.2 Insertion device

Arrows Marking

Modification notes

1.10.07

Use a commercially available open end wrench, size 24 mm, without an extension - added.

Step 11

Special tool torque wrench handle altered.

*001589352100

Removing

1

Remove piston for cylinder concerned

When repairing and cleaning, no contamination may enter the crankcase (1), otherwise engine damage could occur.

AR03.10-W-7021B

2

Make an identification mark (arrows) for the cylinder liner (2) relative to the crankcase (1)

Only if the cylinder liner (2) is used again.

3

Fit on extraction device (6.1) and pull out cylinder liner (2)

AR01.40-W-9324-01A

*541589013300

4

Take off seal (3)

5

Take O-rings (4, 5) out of crankcase (1)

6

Clean cylinder liner (2), cylinder liner support and bore (1.1) in crankcase (1)

7

Clean grooves for the O-rings (4, 5) in crankcase (1)

Install

8

Insert new O-rings (4, 5) for bottom cylinder liner seal into crankcase (1)

Insert O-rings (4, 5) dry and not twisted.

9

Insert new seal ring (3) into crankcase (1)

10

Insert cylinder liner (2) into crankcase (1)

Grease cylinder liner (2) slightly on the outside.

Install re-used cylinder liner (2) offset by 90° relative to old installation position. Observe identification (arrows).

*BR00.45-Z-1014-06A

When installing a new cylinder liner (2) observe the piston and liner marking (code letter A, B or C).

AR03.10-W-7021-02A

Cylinder liner inside Ø

*BE01.40-N-1001-03C

The altered cylinder liner (2) can also be installed

Cylinder liner modified in area of top land zone

BT01.40-W-0002-01A

11

Fit on insertion device (6.2) and press in cylinder liner (2)

Use a commercially available open end wrench, size 24 mm, without an extension.

AR01.40-W-9324-02A

*BA01.40-N-1020-01D

*001589352100

*541589013300

12

Measure projection of cylinder liner (2)

AR01.40-W-9314A

13

Install pistons

AR03.10-W-7021B

Check values for cylinder liner

Number

Designation

Engine
541.9, 542.9

BE01.40-N-1001-03C

Cylinder liner inside Ø

Code letter A

mm

129.990 to 129.995

Code letter B

mm

129.995 to 130.005

Code letter C

mm

130.005 to 130.010

Crankcase, timing case cover, end cover

Number

Designation

Engine
541.9, 542.9

BA01.40-N-1020-01D

Nut for pressing the cylinder liner into the crankcase

Nm

50

Remove/install/seal cylinder liner
Remove/install/seal cylinder liner

541 589 01 33 00

Removal and insertion device

Torque wrench handle

001 589 35 21 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1014-06A

ATE grease

-

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