Engine | 906.9 in model 382.175 |
Engine | 906.918 in model 382.18 |
Engine | 906.975 in model 382.184 |
Engine | 906.983 in model 382.186 |
Engine | 906.983 in model 382.189 |
Engine | 906.988 in model 382.18 |
Engine | 906.998 in model 368.100 |
Engine | 906.998 in model 382.18 |
Engine | 926.910 in model 382.176 |
Engine | 926.910 in model 634.001 |
Engine | 926.911 in model 634.001 |
Engine | 926.926 in model 382.17 |
Engine | 926.932 in model 384.063 |
Engine | 926.988 in model 382.180/181 |
Engine | 926.99 in model 368.15 |
Engine | 926.996 in model 368.00 |
Engine | 926.996 in model 382.18 |
Engine | 926.999 in model 382.171 |
Engine | 926.999 in model 382.177 |
Engine | 926.999 in model 382.178 |
1 | Cylinder head cover |
2 | Rocker arm mechanism |
3 | Tensioner |
4 | Push rod |
5 | Valve bridge |
6 | Valve cover |
W05.00-1013-06
W01.30-1055-09
7 | Connecting pipe | 16 | Support | |
8 | Electrical connector | 17 | Compressor intake pipe | |
9 | Gasket | 18 | Constant throttles pipe (Top brake) | |
10 | Connection housing | 19 | Air compressor cooling pipe | |
11 | Coolant hose | 20 | Constant throttle pipe | |
12 | Cylinder head | 23 | Cylinder head guide | |
13 | Crankcase bolt | 24 | Fuel tubes | |
14 | Exhaust manifold and turbocharger | 25 | Cylinder head gasket | |
15 | Set of electric wires | B65 | Coolant temperature transmitter |
W01.30-1007-01
W01.30-1006-01
W01.30-1009-01
13 | Crankcase bolt |
L | Bolt length |
12 | Cylinder head |
21 | Removal device |
22 | Precision sharp straight edge |
| Remove/install | ||
1 | Drain the coolant | ||
| Replace coolant | . | |
2 | Remove the charge air tube | Remove/install charge air pipe | |
3 | Remove the collector of supercharging air |
| |
4 | Remove the rocker mechanism |
| |
5 | Removing the injection pipes (PLD) |
| |
6 | Remove the connection housing (10) between the coolant pump and the cylinder head (12) | Remove/install connection piece of coolant pump to cylinder head | |
Replace the gasket (9). Check the connection pipe (7) for damages and if necessary replace it. | |||
Connection part of the cooling pump in the thermostatic valve head/cover | |||
7 | Remove the exhaust manifold (14) at the cylinder head (12) | Installation: Replace the gaskets. | |
Exhaust manifold fastening bolts to cylinder head | |||
Exhaust manifold to cylinder head | |||
Should the maximum permissible length of the exhaust manifold (14) bolts be exceeded: | |||
| |||
Replace the bolts | |||
8 | Remove the constant throttle pipes (Top-Brake) (18, 20) from the cylinder head (12) | Installation: Replace the gaskets. | |
9 | Remove the fuel line (24) on the cylinder head (12) and on the fuel pressure maintenance valve | Installation: Replace the gaskets. | |
10 | Remove the air compressor coolant pipe (19) on the cylinder head (12) | ||
11 | Remove the air compressor intake pipe (17) from the support (16) | ||
12 | Release the set of electric wires (15) | ||
13 | Remove the support (16) from the cylinder head (12) | ||
14 | Remove the cylinder head (13) bolts. | Tightening procedure for cylinder head bolts | |
Follow the tightening specification of the cylinder head (13) bolts. | |||
Crankcase bolt | |||
Socket | |||
15 | Remove the cylinder head (12) with the removal device (21) | Remove/install cylinder head at crankcase | |
In order not to damage the installed injection nozzles, lay the cylinder head (12) on its side. | |||
Lifting device | |||
16 | Remove the cylinder head gasket (25) and clean the mating surfaces | ||
| Information on working sealing surfaces when carrying out engine repairs | ||
Take into consideration the cylinder head (23) guides. | |||
Installation: Replace the cylinder head gasket (25) and observe the assembly position. | |||
17 | Clean the threaded oil and coolant holes on the engine block | After the cleaning plug the oil and coolant holes. | |
Validation | |||
18 | Measure the shank length (L) of the cylinder head bolts (13) | Replace the bolts (13), if the maximum permissible shank length (L) is exceeded. | |
Cylinder head bolts | |||
19 | Check the cylinder head mating surface | Check/face-grind cylinder head contact surfaces | |
20 | Check the cylinder sliding surface for wear and damages | ||
21 | Visually check the engine block for damages and check the unevenness with a sharp straight edge (22) | Machine crankcase contact surface | |
Machine the engine block deck only if an unevenness above permissible is detected, or if there are damaged spots. | |||
Maximum admissible deviation of the flatness at the engine block surface | |||
22 | Install in the reverse order of the steps | ||
23 | Refilling the engine oil circuit | Filling the engine oil circuit | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Chock the vehicle against unintentional displacement. Utilize closed and close fitting work clothes. Do not touch heated-up or moving parts. | |
24 | Check the engine oil level with the oil dipstick and correct it | ||
25 | Starting the engine | Do not crank the engine continuously for more than 30 seconds. If the engine does not fire within this interval, wait approximately 1 minute to crank it again. | |
26 | Check the engine oil pressure with the engine idling | Do not accelerate the engine until oil pressure is shown on the indicator. The oil pressure will have to be reestablished in approximately 10 seconds. | |
Engine oil pressure, minimum permissible | |||
27 | Stop the engine and check for eventual leaks | ||
| Engine oil and oil filter change | . | |
Control the engine oil level , 5 minutes after engine shutdown. | |||
28 | Check the coolant level | Reestablish if necessary: | |
| |||
| Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration |
904 589 01 63 00
Lifting device
422 589 00 09 00
Socket