Convert vehicles with Euro 5 standard to no regulated emissions standard (countries without emissions legislation)

SM00.10-W-0030A

Convert vehicles with Euro 5 standard to no regulated emissions standard (countries without emissions legislation)

04.09.2017

Model

963 with engine 471.9

with code M5R (Engine version, EEV)

Model

963 with engine 471.9

with code M5Y (Engine version, Euro V)

Modification notes

04.09.2017

Parts ordering notes and part number completely revised.

Party ordering note table

1

Exhaust gas recirculation line

2

Clip

3

Clip

4

Exhaust gas recirculation valve

5

Exhaust gas recirculation cooler

6

Cap

7

Cap

Change

1

Retrofit additional chassis-mounted fuel prefilter

Only for vehicles without code M8Y (Additional chassis-mounted fuel prefilter)



AN47.20-W-0006A

2

Convert vehicle to open crankcase ventilation system

Only on vehicles on which an oil separator with open crankcase ventilation system is not yet installed.

SM01.20-W-0006A

 Since approx. 03/2014, vehicles have been equipped with oil separators with an open crankcase ventilation system as standard.
On vehicles built during the transition period from 02/2014 to 04/2014, a check must be made directly at the vehicle as to whether an oil separator with closed or an oil separator with an open crankcase ventilation system is installed.

3

Remove exhaust gas recirculation line (1)



AR14.20-W-1061H

4

Seal exhaust gas recirculation cooler (5) with cap (6) and clamp (2)

5

Seal exhaust gas recirculation valve (4) with cap (7) and clamp (3)

Change software release

6

Change software release in various control units

Perform software change in various control units for conversion to Euro 3 standard or no regulated emissions standard (countries without emissions legislation)

SM00.10-W-0033A

VeDoc documentation

7

Document conversion in VeDoc

SM00.10-W-0007-02C

Marking

8

Change/replace engine model plate and attach additional vehicle identification plate to cab or modify existing vehicle identification plate

SM00.10-W-0034A

Setting operating fluids

9

Set data of operating fluids

 As a result of the conversion, there are changes to the maintenance routine, e.g. due to the absence of the diesel particulate filters.
In the onboard computer, the engine oil quality and the fuel grade must be changed under operating fluids so that the operating fluids correspond to those used or predominantly used.
The maintenance system then automatically adapts the service dates.
The setting can be made via the onboard computer (see the owner's manual) or XENTRY.

Certification

10

Request manufacturer certification

 The required manufacturer certification can be requested from the address given below:
Certification Department TP/EVH
Telephone: +49 (0)711 17 52093
Email: [email protected]

Parts ordering note

Part no.

Designation

Quantity

A 000 490 03 81

Conversion parts kit (Euro 5 Standard to no regulated emissions standard). The parts kit contains the oil separator with an open crankcase ventilation system and the fuel prefilter as per code M8Y (Additional chassis-mounted fuel prefilter).

1