20-210 Removing and installing coolant pump and coolant pump housing
Preceding work: Coolant drained (20-010). Radiator removed (20-420). Poly V-belt removed (see Group 13). Viscous fan coupling removed (20-312). | Operation no. of operation texts and work units or standard texts and flat rates 20-1275 |
P20.10-0221-57
Battery | disconnect negative terminal, connect. |
Bolts (2) of coolant pump belt pulley | slacken, tighten, 10 Nm. Torx socket bolts 15 Nm. Special tools 001 589 66 21 00 and 603 589 00 40 00. |
Poly V-belt | remove, install (see Group 13). |
Belt pulley (5) | unbolt, bolt on. |
Coolant hose (3) and heating water hose (4) at coolant pump housing |
disconnect, connect. |
Generator (15) | remove, install (15-5032). |
Supporting bracket of generator (16) | remove, install, 25 Nm. |
Coolant pump housing (11) together with coolant pump (6) | remove, install, 10 Nm. Pull off coolant pump housing when taking off heating return flow pipe (18), fit on. Moisten seal (17) with coolant. Do not use oil. |
Gasket (14) | replace. Clean sealing surfaces. |
Coolant pump (6) | unbolt, bolt on, 10 Nm. |
Gasket (10) | replace. Clean sealing surface. |
Tightening torques in Nm
hexagon socket bolt 10
Belt pulley to coolant pump
torx bolt 15
Coolant pump housing to crankcase 10
Coolant pump to coolant pump housing 10
Generator supporting bracket to crankcase 25
Special tools
603 589 00 40 00
001 589 72 21 00
001 589 66 21 00
Commercially available tools and testers
Designation | e.g. make Order no. |
Socket hexagon with flexible | Hazet 6 mm 426-6 |
P20-5371-15
Note
Coolant pumps with drainage pipes (1) have been installed since 01/92. Any coolant which may occasionally flow out of the vent drilling in the coolant pump housing flow down this pipe.
This avoids any smears of residues in the direct field of view.
The coolant pump should only be replaced if coolant is found in the expansion reservoir as a result of a leak at the coolant pump.
Coolant pumps for installing drainage pipes are supplied through the Parts Sector. The drainage pipe should always be installed or replaced at the same time when installing the coolant pump.
The drainage pipe can also be retrofitted.
Refer to Programed Repairs for the work instructions.
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