AR83.70-D-5933F | Remove and install heater unit heat exchanger | 26.11.02 |
MODELS 901.62#, 902.62#, 903.62#, 904.62#, 905.62# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater
AIRTRONIC heater D2
MODELS 901.66# /67#, 902.66# /67#, 903.66# /67#, 904.66# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater
AIRTRONIC heater D4
MODELS WD1##, WD2##, WD3##, WD6##, WD7## ### as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater
AIRTRONIC heater D4
D83.70-1293-06
1 Cover
2 Glow pin
3 Combination sensor for overheating/flame
4 Heat exchanger
5 Casing housing
6 Flange gasket
7 Fuel feed grommet
8 Seal
9 Combustion chamber
10 Seal
11 Combustion and heater air blower
12 Auxiliary heating control unit
13 Locking lug
A-D tightening sequence
| Remove/Install | ||
1 | Remove heater | Models 901.6, 902.6, 903.6, 904.6, 905.6 with AIRTRONIC heater D2 | |
Models 901.6, 902.6, 903.6, 904.6, WD1, WD2, WD3, WD6, WD7 with AIRTRONIC heaterD4 | |||
2.1 | Remove heater from the housing | Models 901.6, 902.6, 903.6, 904.6, WD1, WD2, WD3, WD6, WD7 with AIRTRONIC heaterD4 | |
3 | Unlock locking lugs (13) of cover (1) | ||
4 | Lift up cover (1) and remove from casing housing (5) of the heater | ||
5.1 | Detach exhaust gas line, combustion air line, flange plate and flange gasket from heater unit | Only AIRTRONIC heater D2. Installation: Check condition of flange gasket (6) and replace if necessary. | |
6 | Remove auxiliary heater control unit (12) | ||
7 | Remove glow pin (2) | ||
8.1 | Remove combination sensor for overheating/flame (3) | Only when replacing heat exchanger. Installation: Transfer combination sensor from old to new heat exchanger. | |
9 | Take heater out of casing housing | ||
10 | Detach combustion air blower and hot air blower (11) from heat exchanger (4) | Installation: Note the tightening sequence (A-D) for the screws. | |
11 | Remove gasket (10) | Installation: Clean sealing surfaces. Install new gasket (10). | |
12 | Detach combustor (9) from heat exchanger (4) and pull out | AIRTRONIC heater D2 = 3 screws AIRTRONIC heater D4 = 4 screws Installation: Insert rubber grommet (7) for fuel feed laterally into the heat exchanger. | |
13 | Remove gasket (8) | Installation: Clean sealing surfaces. Replace seal (8). | |
14 | Install in the reverse order |