Prepare headliner for installation

AR68.30-P-4305T

Prepare headliner for installation

15.11.11

28.2.03

Repair method has been revised

Operation steps 1 to 23



Removing

1

Remove headliner (1)

Model 211.0
with code (414a) Glass electric tilting/sliding roof
with code (413) Panoramic sliding roof
with code (419) Solar module for panoramic roof

AR68.30-P-4300T

MODEL 211.0
with CODE (414a) Glass electric tilting/sliding roof

AR68.30-P-4300TA

Model 211.0
with code (413) Panoramic sliding roof or

with code (413) Panoramic sliding sunroof and code (419) Solar module for panoramic roof

AR68.30-P-4300TB

Model 211.2

AR68.30-P-4300TD

2.1

Remove sound system microphone wiring harness (2) in front area of old headliner (1)

Only on vehicles with code (810) Sound system.

 Observe routing of wiring harness! The sound system microphone wiring harness (2) should be routed in the same manner on the new headliner (1) as on the old headliner (1).

3.1

Remove microphone array wiring harness (3) in front area of old headliner (1)

Only on vehicles with

Code (380) Preinstallation for MB telephone "Handy", complete

Code (381a) CP-Light telephone system or

Code (382a) MB cell phone in armrest or

Code (383b) CP-High telephone system or

Code (813) Voice control system (VCS)

 Observe routing of wiring harness! The microphone array wiring harness (3) should be routed in the same manner on the new headliner (1) as on the old headliner (1).

4

Remove overhead control panel wiring harness (4) in front area of old headliner (1)

 Observe routing of wiring harness! The overhead control panel wiring harness (4) should be routed in the same manner on the new headliner (1) as on the old headliner (1).

5

Remove rear dome lamp (5) in front area of old headliner (1)

 Observe routing of wiring harness! The rear dome lamp (5) should be routed in the same manner on the new headliner (1) as on the old headliner (1).

6.1

Remove left front vanity mirror illumination (E14/6) and right front vanity mirror illumination (E14/7) together with vanity mirror illumination wiring harness (6) from old headliner (1)

Only on model 211.0 with code (543) Sun visors with illumination mirror or code (413) Panoramic sliding roof and on model 211.2 with code (543) Sun visors with illuminated mirror

 Observe routing of wiring harness! The vanity mirror illumination wiring harness (6) should be routed in the same manner on the new headliner (1) as on the old headliner (1).

7.1

Remove left rear speaker (H4/7) and right rear speaker (H4/8) from old headliner (1)

Only on model 211.2 with code (810) Sound system

AR82.62-P-7876T

8.1

Remove retaining frame (7) from old headliner (1)

Only on model 211.2 with code (810) Sound system

9.1

Remove rear PTS warning indicator (A44/3) from old headliner (1).

Only on vehicles with code (220a) Parktronic system (PTS)

AR54.65-P-0007T

Preparation

10

Lay new headliner (1) down on suitable clean subsurface with rear pointing upward.

11.1

Prepare new headliner (1) for installing make-up mirror illumination.

Only on model 211.0 with code (543) Sun visors with illumination mirror or code (413) Panoramic sliding roof and on model 211.2 with code (543) Sun visors with illuminated mirror

AR68.30-P-4300-03T

Body jig saw
gotis://K_58.1_01.0

12.1

Prepare new headliner (1) for installing rear PTS warning indicator (A44/3)

Only on vehicles with code (220a) Parktronic system (PTS)

AR68.30-P-4300-04T

Body jig saw
gotis://K_58.1_01.0

13.1

Prepare new headliner (1) for installing speaker

Only on model 211.2 with code (810) Sound system

AR68.30-P-4300-09T

Body jig saw
gotis://K_58.1_01.0

Adhesive

*BR00.45-Z-1072-02A



Install

14.1

Install vanity mirror illumination wiring harness (6) into new headliner (1).

Only on model 211.0 with code (543) Sun visors with illumination mirror or code (413) Panoramic sliding roof and on model 211.2 with code (543) Sun visors with illuminated mirror

 Always replace vanity mirror illumination wiring harness (6)

Pay attention to installation of lines.

AR68.30-P-4305-05T

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

15

Install rear dome lamp wiring harness (5) into new headliner (1).

 Always replace rear dome lamp wiring harness (5).

Pay attention to installation of lines.

AR68.30-P-4305-04T

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

16

Install headliner wiring harness (4) into new headliner (1).

 Always replace headliner wiring harness (4).

Pay attention to installation of lines.

AR68.30-P-4305-01T

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

17.1

Install microphone array wiring harness (3) into new headliner (1)

Only on vehicles with

Code (380) Preinstallation for MB telephone "Handy", complete

Code (381a) CP-Light telephone system or

Code (382a) MB cell phone in armrest or

Code (383b) CP-High telephone system or

Code (813) Voice control system (VCS)

AR68.30-P-4305-02T

 Always replace microphone array wiring harness (3).

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

18.1

Install sound system microphone wiring harness (2) into new headliner (1)

Only on vehicles with code (810) Sound system.

AR68.30-P-4305-03T

 Always replace sound system microphone wiring harness (2).
Pay attention to installation of lines.

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

19.1

Install PTS display wiring harness in rear (9) in new headliner (1)

Only on vehicles with code (220a) Parktronic system (PTS)

AR68.30-P-4305-06T

 Always replace PTS display wiring harness in rear (9).
Pay attention to installation of lines.

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

20.1

Install rear PTS warning display (A44/3) into new headliner (1).

Only on vehicles with code (220a) Parktronic system (PTS), see:

Remove/install Parktronic system (PTS) warning indicator in rear passenger compartment

AR54.65-P-0007T

21.1

install left rear speaker (H4/7) and right rear speaker (H4/8) in new headliner (1)

Only on model 211.2 with code (810) Sound system, see:

Remove, install speaker in headliner (1)

AR82.62-P-7876T

22.1

Install speaker wiring harness (8) in new headliner (1)

Only on model 211.2 with code (810) Sound system

AR68.30-P-4305-07T

 Always replace speaker wiring harness (8).

Pay attention to installation of lines.

Adhesive tape 4657, 50 mm

*BR00.45-Z-1071-02A

23

Install headliner (1)

Model 211.0
with code (414a) Glass electric tilting/sliding roof
with code (413) Panoramic sliding roof
with code (419) Solar module for panoramic roof

AR68.30-P-4300T

Model 211.0
with code (414a) Glass electric tilting/sliding roof

AR68.30-P-4300TA

Model 211.0
with code (413) Panoramic sliding roof or

with code (413) Panoramic sliding sunroof and code (419) Solar module for panoramic roof

AR68.30-P-4300TB

Model 211.2

AR68.30-P-4300TD

Number

Designation

Order number

BR00.45-Z-1071-02A

Adhesive tape roll, gray Tesa tape, 50 meters 0.3X50, 236 mm

A 001 989 17 85

BR00.45-Z-1072-02A

2-component adhesive/Devcon 5 Min. Epoxy

A 005 989 09 71