W26.31-1001-09
1 | Lock-ring | 9 | Lock (split version only) | 17 | Coupling body | ||
2 | Oil pipe | 10 | Blocking plate | 18 | Retarder drive gearwheel (only with Code (BA9) secondary Voith retarder R 115 or in Code (BA1) Voith retarder with optimized power) | ||
3 | Planetary gear set | 11 | Separator bushing | 19 | Support plate | ||
4 | Lock | 12 | Synchronizing rings | Seta A | Removal direction | ||
5 | Ball bearing | 13 | Ring spring | Seta B | Oil hole | ||
6 | Ring gear (single part version) | 14 | Synchronizer body | Seta C | Collar | ||
7 | Ring gear (split version) | 15 | Lock-ring | ||||
8 | Support (split version only) | 16 | Shifting collar |
| Disassemble | ||
1 | Remove and disassemble the splitter group |
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2.1 | Remove the coupling body (17), the synchronizing ring (12), the separator busing (11), and the coupling sleeve (16) | Transmission without Code (BA9) secondary Voith retarder R 115 or without code (BA1) Voith retarder with optimized power. | |
2.2 | Remove the retarder drive gear (18), the synchronizing ring (12), the separator ring (11) and the coupling sleeve (16) | Transmission with code (BA9) secondary retarder Voith R 115 or with code (BA1) Voith retarder with optimized power. | |
3 | Remove the planet assembly (3) from the ring gear (6) or (7) according indicated (arrows A) | Disassemble the planet assembly (3) with slight hits on a wood support. | |
4 | Remove the retaining ring (15) and the synchronizing body (14) | Use a proper puller and the support plate (19). | |
Thrust piece | |||
5 | Remove the locking plate (10) and the synchronizer ring (12) | ||
6 | Remove the ring spring (13) and remove the synchronizing ring (12) from the block plate (10) | ||
7.1 | Remove the lock (4) and the ball bearing (5) from the ring gear (6) | Ring gear (single part version) (6). | |
7.2 | Remove lock (4) and ball bearing (5) from support (8) | Ring gear (split version) (7). | |
8 | Remove lock (9) and withdraw ring gear (7) from support (8) | Only for ring tear (split version) (7) | |
9 | Disassemble the planet assembly (3) |
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10 | Remove locking ring (1) and oil tube (2) | ||
| Assemble | ||
11 | Check the wearing between the synchronizing rings (12) and the coupling sleeve (16) |
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Gearbox 715.504/517/527/567/568Wear limit between synchronizing cone and sliding coupling sleeve | |||
Transmissions 715.372/382/388/531/535Wear limit between synchronizing cone and sliding coupling sleeve | |||
12 | Install oil tube (2) and locking ring (1) | ||
13 | Assemble the planet assembly (3) |
| |
Vaseline | |||
Transmission 715.504Threaded pin in the planetary gears support for cut-off of the axis lock | |||
Transmissions 715.372/382/388/517/527/531/535/567/568Threaded pin in the planetary gears support for cut-off of the axis lock | |||
Transmissions 715.372/382/388/527/531/535/567/568Threaded pin in the planetary gears support for cut-off of the axis lock | |||
14 | Mount support (8) on ring gear (7) and install lock (9) | Only for ring tear (split version) (7) | |
15 | Assemble the ball bearing (5) in the ring gear (6) or in the support (8) and install the lock (4) | ||
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
16 | Heat the ball bearing (5) and assemble it to the planet assembly (3) | Heat to 80 °C. | |
17 | Install the locking plate (10) | ||
18 | Install the ring spring (13) into the synchronizer ring (12) and compress it on the locking plate (10) | Grease the synchronizer ring (12). | |
Check the ring spring (13) and the synchronizer ring (12) for wear, if necessary: | |||
| |||
Replace the ring spring. | |||
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
19 | Heat the synchronizing body (14) at 80 °C and install it in the ring gear (6) or in the support (8) | The synchronizer body long collar (14) must indicate to the output. | |
20 | Install the retaining ring (15) | ||
21 | Install the separator bushing (11) | The oil hole (arrow B) must indicate to the planet assembly (3). | |
22 | Install the coupling sleeve (16) | the collar (arrow C) of the coupling sleeve (16) must indicate to the output. | |
23.1 | Install the ring washer (13) in the synchronizing ring (12) and compress it in the coupling body (17) | Transmission without code (BA9) Voith secondary retarder R 115 or without code (BA1) Voith retarder with optimized power. | |
Check the ring spring (13) and the synchronizing ring (12) for wearing, if necessary replace them. Grease the synchronizer ring (12). | |||
23.2 | Install the ring washer (13) in the synchronizing ring (12) and compress it in the retarder drive gear (18) | Transmission with Code (BA9) secondary Voith retarder R 115 or with code (BA1) Voith retarder with optimized power. | |
Check the ring spring (13) and the synchronizing ring (12) for wearing, if necessary replace them. Grease the synchronizer cone (12). | |||
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
24.1 | Heat the ball bearing (17) and assemble it to the planet assembly (3) | Transmission without code (BA9) secondary Voith retarder R 115 or without code (BA1) Voith retarder with optimized power. | |
Heat to 80 °C. | |||
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
24.2 | Heat the retarder drive gear (18) at 80 °C and assemble it the planet assembly (3) | Transmission with code (BA9) secondary Voith retarder R 115 or with code (BA1) Voith retarder with optimized power. | |
Heat to 80 °C. | |||
25 | Install the multiplier group |
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715 589 08 34 00
Thrust piece
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