Remove/install transmission

AR26.10-L-0020E

Remove/install transmission

17.12.09

 

Remove/install

1

Disconnect ground cable on battery

2

Remove shift lever (1).

 Do not loosen gearshift lever with blows from a hammer. This can lead to damage to the lower part of the shift lever/mount (plastic bush).

AR26.60-D-6600A

3

Take off engine encapsulation

4

Unbolt propeller shaft (5) from transmission

 Bolt, driveshaft center bearing support to frame.

*BA41.10-N-1001-01D

5

Unscrew propeller shaft intermediate bearing (3)

 Tie propeller shaft to the side.

 Bolt, driveshaft center bearing support to frame.

*BA41.40-N-1001-01B

6

Support engine

Insert wooden block between oil pan and crossmember.



Wooden block for supporting engine

WF58.50-N-2610-01B

7

Unscrew nut (4) at transmission flange bracket

Rear engine mount on transmission

*BA22.10-N-1008-01A

8

Remove rear engine crossmember (5)

 Rear engine cross member to bearing bracket

*BA22.10-N-1007-01A

9

Unscrew clutch slave cylinder (6) with shim (6a)

 Do not detach the hose from the slave cylinder.

 Bolt of clutch slave cylinder to clutch housing

*BA25.20-N-1001-01A

10

Unscrew cable (7) on backup lamp switch and disconnect connector

11

Remove lead seal and remove pulse generator for speedometer (8)

 The lead seal may only be performed by workshop staff as per section 57b.

 Bolt, speedometer pulse generator to transmission housing

*BA54.00-N-1001-01B

12

Remove bolts (9), unscrew ground cable and exhaust bracket on transmission.

 Bolt of manual transmission to engine

*BA26.10-N-1001-01A

13

Support transmission lightly with lever,

pull down and lower.

 Installation: Pay attention to correct position of dowel pins between engine and transmission.

14

Remove gearbox (10)



Checking

15

Check of centering of drive plate before installing

 Centering tool

*000589473100

16

Install in the reverse order

 Installation: Lubricate splined shaft profile of input shaft with long-term grease.

Long-life grease

*BR00.45-Z-1001-06A

17

Inspect transmission oil level

AP26.00-D-2601A

18

Check transmission for function and leaks

Number

Designation

Engine 602.984/
985

BA22.10-N-1007-01A

Rear engine crossmember on bearing bracket

Nm

45

BA22.10-N-1008-01A

Rear engine mount on transmission

M121.5

Nm

90

BA22.10-N-1011-01A

Rear engine crossmember on frame

Nm

45

Number

Designation

Engine 602.980/
984/985

BA25.20-N-1001-01A

Bolt, clutch slave cylinder to clutch housing

Nm

23

Number

Designation

Trans-mission 711.613

BA26.10-N-1001-01A

Bolt connecting manual transmission to engine

Nm

42

Number

Designation

Model 667, 668, 670

BA41.40-N-1001-01B

Bolt, driveshaft center bearing support to frame

Nm

55

Number

Designation

Model
667

Model
668.3, 670

BA41.10-N-1001-01D

Propeller shaft on transmission

M101

Nm

62

62

M121.5

Nm

-

100

Number

Designation

Models 667, 668, 670 with transmission 711.613

BA54.00-N-1001-01B

Bolt, speedometer pulse generator to transmission housing

Nm

8

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11