Remove/install clutch

AR25.10-S-0050B

Remove/install clutch

1.3.12

2.3.12

Value modified: Bolt, pressure plate to flywheel, M816

*BA25.10-N-1001-01E

 

Remove/install

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove transmission

Engine 111

AR26.10-S-0020A

Engine 611

AR26.10-S-0020B

2

Install retaining lock

Engine 111

AR03.30-S-5000A

Engine 611.980 in model 638.094/194 with code MQ3 engine OM611 DE22 A(60KW), engine 611.980 in model 638.094/194/294 with code MQ4 engine OM611 DE22 LA (75 KW), with code MQ5 engine OM611 DE22 LA (90 KW)

AR03.30-S-5000C

3

Remove bolt (1)



Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

 Engine 111

*BA25.10-N-1001-01A

 Engine 611

*BA25.10-N-1001-01E

4

Detach pressure plate (2) with clutch plate (3) from flywheel (4)

 Check flywheel (4) for condition.

 Installation: Pay attention to the installation position of the clutch plate (3) in order to avoid malfunctions and damage. Using the centering tool to center the clutch plate (3).

 Centering tool

*000589473100

5

Install in the reverse order

Installation: When reusing the old pressure plate (2) with a new clutch plate (3) move back the adjusting ring of the self-adjusting clutch, see:



Move back adjusting ring of self-adjusting clutch

AR25.10-P-0100-01GC



Checking

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

6

Perform a function test

 Operate the clutch pedal at least 5 times before starting the engine.

Number

Designation

Model 638 with engine 111.950/ 980 without code G40

BA25.10-N-1001-01A

Bolt, pressure plate to flywheel

Nm

22

Number

Designation

Model 638 with engine 611.980 without code G40

BA25.10-N-1001-01E

Bolt, pressure plate to flywheel

M816

Stage 1

Nm

22

Stage 2

Nm

-

M818

Nm

-