1 | Ring gear |
2 | Flywheel |
2.1 | Version with 443 mm dia. with 362 mm dia. clutch |
2.2 | Version with 403 mm dia. with 362 mm dia. clutch |
2.3 | Version with 443 mm dia. with 395 mm dia. clutch or version with 487 mm dia. with 430 mm dia. clutch |
A | Threaded hole (M10x1.5) |
B | Flywheel dia. for mounting the ring gear |
W03.30-0020-06
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
| Remove | ||
1 | Remove and underlay flywheel (2). | ||
2 | Quickly heat up ring gear (1) with a welding torch and press it off flywheel (2) with a suitable drift. | ||
3 | Measure flywheel dia. for mounting ring gear (B) on flywheel (2). | Flywheel dia. for mounting the starter ring gear | |
If the value lies outside the tolerance: | |||
| |||
Replace flywheel (2). | |||
| Install | ||
4 | Heat new ring gear (1) using a heating plate. | Note the installation temperature. | |
Starter ring gear - installation temperature | |||
5 | Lay ring gear (1) onto flywheel (2) up to contact surface. | Allow ring gear (1) to cool for at least 2 minutes and then set back using a brass drift. Ring gear (1) must be in contact with the shoulder of flywheel (2) all the way around. | |
6 | Drill out core hole bores (arrow) for thread (M8) in ring gear (1). | Only for version with 403 mm dia. with 362 mm dia. clutch (2.2). | |
Use a drill bit with 6.8 mm dia. | |||
7 | Attach centerings to ring gear (1) through the threaded holes (M10x1.5) (A). | Only for version with a 443 mm dia. with a 395 mm dia. clutch or version with a 487 mm dia. with 430 mm dia. clutch (2.3). | |
Use a drill bit with 9.0 mm dia. The centering pins are needed for the core hole bores. | |||
8 | Pre-drill core hole bores for thread (M10) in ring gear (1). | Only for version with a 443 mm dia. with a 395 mm dia. clutch or version with a 487 mm dia. with 430 mm dia. clutch (2.3). | |
Use a drill bit with 4.5 mm dia. | |||
9 | Drill core hole bores for the thread (M10) in ring gear (1) to the final dimension. | Only for version with a 443 mm dia. with a 395 mm dia. clutch or version with a 487 mm dia. with 430 mm dia. clutch (2.3). | |
Use a drill bit with 8.5 mm dia. | |||
10 | Turn flywheel (2) and chamfer core hole bores in ring gear (1). | Only for version with a 443 mm dia. with a 395 mm dia. clutch or version with a 487 mm dia. with 430 mm dia. clutch (2.3). | |
11 | Cut a thread (M10) in all core hole bores in ring gear (1). | Only for version with a 443 mm dia. with a 395 mm dia. clutch or version with a 487 mm dia. with 430 mm dia. clutch (2.3). | |
12 | Install flywheel (2). |
Check values for flywheel |
Number | Designation | Engine 900.9, 902.9, 904.9, 906.9, 924.9 with a 443 mm dia. flywheel and a 395 mm dia. clutch | Engine 900.9, 904.9 with a 403 dia. flywheel and transmission 723.6 | |
BE03.30-N-1002-03H | Flywheel dia. for mounting the starter ring gear | mm | 392,435...392,575 | 360,435...360,575 |
Check values for flywheel |
Number | Designation | Engine 900.9, 902.9, 906.9, 924.9 with a 443 dia. ring gear carrier and transmission 723.6 | ENGINE 902.9, 904.9, 906.9, 924.9 with 443 dia. flywheel and Spicer clutch | |
BE03.30-N-1002-03H | Flywheel dia. for mounting the starter ring gear | mm | 392,435...392,575 | 392,435...392,575 |
Check values for flywheel |
Number | Designation | Engine 902.9, 906.9, 925.9, 926.9 in model 000.001 | Engine 925.9, 926.9 in model 000.001 | |
BE03.30-N-1002-03H | Flywheel dia. for mounting the starter ring gear | mm | 432,490...432,645 | 392,435...392,575 |
Check values for flywheel |
Number | Designation | Engine 900.9, 902,9, 904.9, 906.9, 924.9, 926.9 with ring rear carrier Ø 403 and torque converter | ENGINE 900.9, 902.9, 904.9, 906.9, 924.9, 926.9 with 443 dia. ring gear carrier and torque converter | |
BE03.30-N-1002-03H | Flywheel dia. for mounting the starter ring gear | mm | 360,435...360,575 | 392,435...392,575 |
Check values for starter ring gear |
Number | Designation | ENGINE 900.9, 904.9 with 443 dia. flywheel and 362 dia. clutch | Engine 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9 in model 000.001 | |
BE03.30-N-1005-04H | Starter ring gear - installation temperature | C° | 250...280 | 250...280 |
Check values for starter ring gear |
Number | Designation | Engine 900.9, 902.9, 906.9, 926.9 with a 443 dia. ring gear carrier and transmission 723.6 | ENGINE 902.9, 904.9, 906.9, 924.9 with 443 dia. flywheel and Spicer clutch | |
BE03.30-N-1005-04H | Starter ring gear - installation temperature | C° | 250...280 | 250...280 |
Check values for starter ring gear |
Number | Designation | Engine 902.9, 906.9, 925.9, 926.9 in model 000.001 | ENGINE 900.9, 902.9, 904.9, 906.9, 924.9, 926.9 with 403 dia. ring gear carrier and torque converter | |
BE03.30-N-1005-04H | Starter ring gear - installation temperature | C° | 250...280 | 250...280 |
Check values for starter ring gear |
Number | Designation | ENGINE 900.9, 902.9, 904.9, 906.9, 924.9, 926.9 with 443 dia. ring gear carrier and torque converter | Engine 900.9, 902.9, 904.9, 906.9, 924.9, 926.9 with a 487 dia. ring gear carrier and torque converter | |
BE03.30-N-1005-04H | Starter ring gear - installation temperature | C° | 250...280 | 250...280 |
Odkazované dokumenty
- ar0330g8002dd
- as0000z000201a Nebezpečí poranění kůže nebo očí při zacházení s horkými nebo žhavými předměty