Remove/install oil pan

AR01.45-P-7500C

Remove/install oil pan

18.12.09

 

Remove/install

1

Disconnect ground cable on battery

AR54.10-P-0003A

2

Remove bottom section of soundproofing

Model 210

AR94.30-P-5300AB

3.1

Unscrew right charge air line at front axle carrier (1)

Engine 606.962 in model 210

4.1

Suction off engine oil



Suction off engine oil

AP18.00-P-0101-02Z

5.1

Remove top charge air pipe

Model 210 with engine 605.962

AR09.41-P-1311H

6.1

Release fan shroud ring

 Model 140:

Place over fan

AR20.40-P-6800HA

6.2

Take off fan shroud (6)

 Model 210:

Place over fan

AR20.40-P-6800HA

6.3

Remove fan shroud (6)

Engine 606.962

AR20.40-P-6800HA

7.1

Extract oil from power steering pump (5)

Model 210

8.1

Seal off steering oil pressure hose (8) and steering oil return hose (7)

Engines 605, 606.912/962 in model 210

 So that the front axle carrier (1) can be drained

9.1

Unscrew electrical line at the intake manifold at the front left

Engines 605, 606.912 in model 210

10.1

Unbolt electric cable (X4)

 Model 210:

At left front of frame floor on outside

11

Remove front springs (17)

AR32.20-P-0200B

12

Unbolt front engine mounts (23) at front suspension supporting bracket (1)

 Model 140

*BA22.10-P-1008-01D

 Model 210

*BA22.10-P-1001-01D

13

Fit on engine supporting frame (01) and lift engine

Model 140 with engine 606.692

 To ensure that front right support brace can be attached to the longitudinal member, loosen the lines to the windshield washer reservoir from the bracket at the longitudinal member and unscrew the bracket.

Attach spacer (05) via the threaded bolts of the bracket

AR01.10-P-7500-03A



Spacer for engine supporting bar

WF58.50-P-0145-01A

Model 210

AR01.10-P-7500-03B



*140589016100



*210589006100

14

Support front axle carrier (1) with pit or installation lift

Model 140

AR33.10-P-0100-03A

 Model 140

*140589006200

Model 210

AR33.10-P-0100-03B

 Model 210

*210589006200

15

Detach steering shaft from steering joint (2)

 Model 140

*BA46.10-P-1003-01A

 Model 210

*BA46.10-P-1001-01B

16

Unbolt front axle carrier (1), lower

Model 140

AR33.10-P-0100A

Model 210

AR33.10-P-0100B

17

Unplug connector of oil level sensor

18.1

Drain off automatic transmission oil

Engine 606.962

19.1

Unbolt left automatic transmission oil line at the transmission

Engine 606.962

20

Unscrew oil pan bolts (19, 19a)

 Installation:
Pay attention to bracket (10) for the oil level sensor electrical line and the ground strap fastening (W11/1) at the transmission bell.

For automatic transmission (code 420a, 425a) observe bracket for automatic transmission oil lines (13) and transmission wiring harness (15, 16).

 Note different lengths and diameters of bolts

Bolt plan for oil pan

AR01.45-P-7500-06HA

 Align oil pan (24) to rear contact surface on transmission.

If oil pan is not aligned to the transmission, this can result in noise and vibration problems.



*001589760900



*BA01.45-P-1001-01A



*BA01.45-P-1002-01A

21

Remove oil pan (24) together with oil gasket (25)

 Take out oil pan to the front in direction of travel; rotate crankshaft slightly, if necessary, for this step.

If automatic transmission fitted, push ATF lines slightly to the side.

Clean contact surfaces of oil pan.

Replace gasket (25) of oil pan.

 Installation: Fix gasket of oil pan (25) to crankcase with sealant if necessary.

Model 210: pay attention to the fitted sleeve (17)!

If oil pan is replaced, screw on the oil level sensor using self-tapping screws.

*BR00.45-Z-1012-01A

22

Install in the reverse order

23.1

Inspect oil level of power steering pump, adjust to correct level

Model 210

AP46.00-P-4611BB

24.1

Check oil level in automatic transmission, correct if necessary

Engine 606.962

AR27.00-P-0100AC

25.1

Check/correct engine oil level

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

25

Check for leaks with engine running

26

Read/erase fault memory.

Stored faults possibly caused by previous simulation or by cables disconnected in the process of installation or testing must be processed and erased in the DTC memories once all work is completed.

Diagnosis Manual Volume 1.1: Index 0: Connecting and using test equipment.

Number

Designation

Engine 604, 605, 606

BA01.45-P-1001-01A

Bolt, oil pan to cylinder crankcase

M6

Nm

10

M8

Nm

25

M10

Nm

-

BA01.45-P-1002-01A

Bolt, transmission bell housing to oil pan

Nm

40

Number

Designation

Engines 604, 605, 606 in model 210

Engine 606.961 in model 140

BA22.10-P-1001-01D

Bolt, front engine mount to front axle carrier

Nm

35

-

BA22.10-P-1008-01D

Bolt, engine mount to frame crossmember

Nm

-

25

Number

Designation

Model 140 from vehicle ident. end no. A-166 260

BA46.10-P-1003-01A

Steering joint bolt

M8

Nm

20

Number

Designation

Model 210

BA46.10-P-1001-01B

Steering joint bolt

Nm

20

Number

Designation

Order number

BR00.45-Z-1012-01A

Omnifit FD 3041 sealant

A 002 989 47 20 10