Oil service Plus/maintenance service

AP00.20-S-1011C

Oil service Plus/maintenance service

20.08.2018

Model

636

with code ZS8 (National version for China)

Modification notes

20.08.2018

Panoramic sliding sunroof - clean and lubricate guide mechanism every 2 years, added.

J2 = Additional operations every 2 years



A = Service A (Plus oil service)



B = Service B (maintenance service)



Z = Additional scopes:



Z1 = Additional operations at every 3rd oil change in engine



Z2 = Additional operations every 2 years



Z4 = Additional operations at every 4th Service B



Z5 = Additional operations every 5 years/240,000 km

Customer

Order number

License plate number

Current mileage

Date

Signature

A

B

Input condition not OK:



Completed















Inspection through Service Advisor





Check vehicle for damage to paint, and corrosion and accident damage.



AP98.00-S-9850A





Enter and confirm completion of service items in Digital Service Booklet (DSB).

 Upon completion of the maintenance operations, print out service report for customer.
If DSB is available.

Test bench





Brake testing on test stand



AP42.00-D-4290A

 Enter result in the table "Brake values".

Oil service





Engine: Oil and oil filter change

ENGINES 272, 646, 651

AP18.00-S-0101A

 Mercedes­Benz oil recommended.

Function/condition testing



Signaling system, indicator lamps



AP54.00-D-5451A



Headlamps, taillamps



AP82.10-S-8251A



Windshield wipers, windshield washer system, rear window wiper, headlamp cleaning system



AP82.30-S-8252A





Check seat belts, seat belt buckles and seat belt buckle extensions on driver's seat and front passenger seat for external damage and proper function.



AP91.40-D-9150A





Check seat belts, seat belt buckles and seat belt buckle extensions in the rear passenger compartment for external damage and proper function.



AP91.40-D-9150A

 After obtaining special order.

Leakage and status test





All major assemblies: Engine, transmission, rear axle, steering, power steering pump, brake



AP00.20-D-0050A

 If fluid loss is detected, determine reason and rectify it subject to separate repair order.





All lines, hoses and sensor cables



AP00.20-D-0051A

 Pay attention to chafing marks and line routing.





All containers, Boots, shock absorbers, air suspension bellows, dust caps



AP00.20-D-0052A

 If fluid loss is detected, determine reason and rectify it subject to separate repair order.





Steering mechanism: Tie rod, drag link, boots and dust caps



AP46.00-D-4650A





Exhaust system and hangers



AP49.00-S-4950C

Check and correct fluid level



Engine cooling system: Check coolant level in coolant expansion reservoir.



AP20.00-S-2011A

 __________ °C
Correct subject to separate repair order.



Hydraulic brake system



AP42.10-S-4210A



Power steering



AP46.00-D-4612H



Windshield washer system



AP82.35-D-8210A

Motor





Replace fuel filter.

ENGINE 272

AP47.20-S-0780A

ENGINE 646

AP47.20-S-0780B

ENGINE 651

AP47.20-S-0780C



Replace air filter element.

ENGINE 646, 651

AP09.10-S-0980A

 Replace every 2 years at the latest. Note installation date, refer to confirmations in maintenance booklet!



Replace air filter element.

ENGINE 272

AP09.10-S-0980A

 Replace every 2 years at the latest. Note installation date, refer to confirmations in maintenance booklet!



Check poly-V-belt in visible area for wear and damage.



AP13.22-S-1351A

Chassis and body



Replace dust filter for rear air conditioning system.

With CODE HZ7 (Regulated air conditioning (Tempmatic) in passenger compartment)

AP83.50-S-8386A



Replace dust filter for heater/ventilation or activated charcoal particle filter for air conditioning system.

With CODE HH4 ("Thermotronic" automatic air conditioning) or CODE HH9 (Regulated air conditioning, "Tempmatic")

AP83.00-S-8384A

With CODE HF2 (Pollen filter)

AP83.00-S-8381C

 Replace filter at latest every 2 years. Note installation date, refer to confirmations in maintenance booklet!

Wheels, brakes



Tire pressure: Correct, including spare wheel



AP40.15-D-4060A

 For tire pressure, see fuel filler flap.





Assess condition of brakepads.



AP42.10-S-4252A

 Enter result in "Residual brake lining thickness" table.
Replace brakepads as per findings subject to separate repair order.





Assess condition of brake disks.



AP42.10-S-4256A

 Replace brake disks as per findings subject to separate repair order.

Maintenance indicator





Reset ASSYST maintenance computer.

AP00.20-D-0040H

 Upon completion of the maintenance operations.
Note set oil quality in maintenance computer, change if necessary.

Additional scopes

Z1 = Additional operations at every 3rd oil change in engine



Replace spark plugs.

ENGINE 272

AP15.10-S-1580B

Z2 = Additional operations every 2 years



Hydraulic brake system: Replace brake fluid.

AP42.50-D-4280A



Panoramic sliding sunroof: Clean and lubricate guide mechanism.

With code D24 (Panoramic sliding sunroof)

AP77.20-S-7732E

Z4 = Additional operations at every 4th Service B



Automatic transmission: Oil and oil filter change

TRANSMISSION 722.685

AP27.00-D-2702C

 Mercedes­Benz oil recommended.



Manual transmission: Oil change

ENGINE 646

AP26.00-D-2601A

ENGINE 651

AP26.00-D-2601H

 Mercedes­Benz oil recommended.



Rear axle: oil change

AP35.00-D-3501A

 Mercedes­Benz oil recommended.

Z5 = Additional operations every 5 years/240,000 km



Replace coolant.

AP20.00-D-2080A

 Pay attention to composition of coolant!

Brake values in kN

Left

Right

front

Rear

Parking brake

Remaining brake lining thickness approx. in mm

Left

Right

front

Rear