Remove/install headliner

AR68.30-P-4300SG

27.2.12

MODEL 461
with CODE (ZS4) Special protection version FB4
with CODE (ZS6) Special protection version FB6
with CODE (ZS7) Special protection version FB7

P68.30-3102-12

1 Interior lamp

2 Screw

3 Screw

4 Mirror support

5 Sun visor

6 Grab handle

E15/8 Left rear dome lamp

E15/9 Right rear dome lamp

P68.30-3103-11

6 Grab handle

7 Door sill covering

9 Front belt end fitting

10 B-pillar paneling

P68.30-3104-11

6 Grab handle

7 Door sill covering

8 Side window paneling

11 C-pillar paneling

14 Screw cover strip

P68.30-3105-11

12 Rail

13 Cover

P68.30-3106-11

15 Fastening strip

P68.30-3107-01

16 Bolt for B-pillar headliner

17 Bolt for C-pillar headliner

18 Bolt for side wall roof paneling

P68.30-3108-01

 	Remove/install
1	Remove right front seat with console		AR91.10-P-3300GL
2.1	Remove right rear seat	Perform only on vehicles with code (ZS6) Special protection version FB6 or code (ZS7) Special protection version FB7, with individual seat.	AR91.12-P-1000SG
2.2	Remove rear seat bench	Perform only on vehicles with rear bench seat	AR91.12-P-1700GV
3	Remove inside rearview mirror
4	Remove front and rear interior lamp (1)
5	Remove bolt (2)	 Installation: If present, use new microencapsulated splinter protection bolts (2). If required, secure bolts (2) with quick-acting adhesive.
			*BA68.30-P-1016-01B
		Loctite 243	*BR00.45-Z-1133-02A
6	Remove bolt (3)
7	Remove mirror holder (4)
8	Remove sun visors (5)
9	Remove bearings (5) for sun visors
10	Remove grab handles (6)	 For this purpose, carefully pull back covers and unscrew bolts.
11	Remove door sill coverings (7) on left and right side	 The door sill coverings (7) are fastened with double-sided adhesive tape, danger of breakage.
		 Installation: Replace double-sided adhesive tape.	*BR00.45-Z-1085-02A
12	Remove side window paneling (8) on left and right	 The side window panelings (8) are screwed and fastened with a glued connection; loosen carefully, danger of breakage.
		 Installation: Replace double-sided adhesive tape.	*BR00.45-Z-1085-02A
13	Remove rails (12)	 The rails (12) are screwed and fastened with a glued connection; loosen carefully, danger of breakage.
		 Installation: Replace double-sided adhesive tape.	*BR00.45-Z-1085-02A
14	Remove covers (13)
15	Remove left rear dome lamp (E15/8) and right rear dome lamp (E15/9)
16	Disconnect reading lamp/dome lamp connector (X31)
17	Remove front seat belt guide bracket (9) from left and right belt height adjuster	 For this purpose, unscrew cover from front set belt guide brackets (9)
			*BA91.40-P-1002-01C
18	Remove B-pillar paneling (10) on left and right side.	 The B-pillar panelings (10) are bolted and fastened with double-sided adhesive tape. Carefully loosen glued connection; danger of breakage!
		 Installation: Replace double-sided adhesive tape.	*BR00.45-Z-1085-02A
19	Remove seat belt guide bracket for C-pillar from belt height adjusters	 For this purpose, unclip bolt cover and unscrew bolt below.
			*BA91.40-P-1005-01C
20	Unclip bolt cover (14) from B-pillar paneling (11) and unscrew bolt below.	 If required, use new micro-encapsulated bolts. If required, secure bolts with quick-acting adhesive.
			*BA68.30-P-1016-01B
		Loctite 243	*BR00.45-Z-1133-02A
21	Remove C-pillar paneling (11) on left and right side.	 The C-pillar panelings (11) are bolted and fastened with double-sided adhesive tape. Carefully loosen glued connection; danger of breakage!
		 Installation: Replace double-sided adhesive tape.	*BR00.45-Z-1085-02A
22	Remove right stowage compartment	 Perform only on vehicles with stowage compartment at rear	AR68.72-P-0010SG
23	Remove mounting strips (15) from headliner.
24	Remove bolts from B-pillar headliner (16)	 Installation: If present, use new micro-encapsulated bolts for B-pillar paneling (16). If required, secure bolts for B-pillar headliner (16) with quick-acting adhesive.
			*BA68.30-P-1016-01B
		Loctite 243	*BR00.45-Z-1133-02A
25	Remove bolts from C-pillar roof paneling (17)	 Installation: If present, use new micro-encapsulated bolts for C-pillar paneling (17). If required, secure bolts for C-pillar headliner (17) with quick-acting adhesive.
			*BA68.30-P-1016-01B
		Loctite 243	*BR00.45-Z-1133-02A
26	Remove bolts from side wall headliner (18)	 Installation: If present, use new micro-encapsulated bolts for side wall headliner (18). If required, secure bolts for side wall on headliner (18) with quick-acting adhesive.
			*BA68.30-P-1016-01B
		Loctite 243	*BR00.45-Z-1133-02A
27	Carefully loosen headliner from roof	 Headliner is fastened to roof with Velcro strip
		 Installation: Align headliner with bolts for B-pillar headliner (16), bolts for C-pillar headliner (17) and bolts for side wall headliner (18) and fasten, then position Velcro fastening.
28	Remove headliner	 For this purpose, position headliner at an angle and remove through liftgate opening Unhook door check strap from left door so that the door can be opened wider.
29	Install in the reverse order

 Trims, ornamental frames

Number	Designation		Model 461.332/333/ 334 with code ZS4 or code ZS6 or code ZS7


BA68.30-P-1016-01B	Screw, headliner	Nm	15

 Seat belts/emergency tensioning retractors

Number	Designation		Model 461


BA91.40-P-1002-01C	Screw/nut on front seat belt guide bracket	Nm	35
BA91.40-P-1005-01C	Unscrew bolt/nut from rear seat belt guide bracket	Nm	35

Repair materials

Number	Designation	Order number
BR00.45-Z-1085-02A	Double-sided adhesive tape For bonding trim parts (transparent) (Width: 6 mm)	ACS Armoured Car Systems GmbH Industriestr. 13 86551 Aichach Germany Tel. +49-8251-8926-0 Fax +49-8251-8926-40 www.acs-armcar.com
BR00.45-Z-1133-02A	Loctite 243	A 613 989 09 71

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