AR46.40-D-0201C | Remove/install inner tie rod with axial joint | 14.6.06 |
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D46.40-1102-06
1 Inner tie rod with axial joint
2 Rack
| Removing | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
1 | Lift/jack up vehicle | ||
2 | Remove front wheel | ||
3 | Remove bellows | ||
4 | Unbolt steering gear from front axle | Only slide steering gear to one side. | |
5 | Inspect rack (2) and axial joint of inner track rod for corrosion and play | If the rack is already corroded and the steering gear has a leak as a result, it is then necessary to replace the complete steering gear: | |
Remove/install steering gear | |||
6 | Unscrew inner tie rod with axial joint (1) from the toothed rack (2) | To unscrew, attach the 41 mm open end wrench bit (01) to the axial joint and counterhold toothed rack with an open end wrench (arrow). Counterholding with the open end wrench protects the tooth flanks of the toothed rack. The transfer of torque to the toothed rack would lead to damage to the tooth flanks and result in replacement of the complete steering gear. | |
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| Install | ||
7 | Screw the inner tie rod with axial joint (1) onto the toothed rack (2) | When screwing on counterhold the toothed rack with an open end wrench (arrow). Counterholding with the open end wrench protects the tooth flanks of the toothed rack. The transfer of torque to the toothed rack would lead to damage to the tooth flanks and result in replacement of the complete steering gear. | |
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8 | Install new boot | ||
9 | Screw steering gear onto the front axle | Use new bolts. | |
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10 | Detach front wheel | ||
11 | Lower vehicle |
Steering linkage
Number | Designation | Model | |||
BA46.40-N-1004-06D | Tie rod with axial joint to toothed rack | Nm | 115 | ||
Steering gear
Number | Designation | Model | ||
BA46.20-N-1003-01C | Bolt, steering to front axle | Stage 1 | Nm | 25 |
Stage 2 | Nm | 45 | ||
Stage 3 | ° | 90 | ||
Open end wrench
763 589 00 01 00
Torque wrench
001 589 67 21 00
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