ar2610b0020j

Remove/install transmission

Tür ar · konu 26.10 · sürüm 0101 · 2018-05-30

Geçerli olduğu: Transmission 714.120/124/140/144 in model 382.17, 634.0

“tr” dilinde mevcut değil; İngilizce gösteriliyor.

Konumu

Fonksiyon grubu 2 Şasi › 26 Mekanik şanzıman › 26.10 Şanzıman komple — Seri 382 (modeller 17*) · Seri 634 (modeller 0**)

EinPAS 17 Tahrik aksamı/Aks › 17.20 Şanzıman › 17.20.80 Şanzıman komple — Seri 382 (modeller 17*) · Seri 634 (modeller 0**)

Motorlar/şanzımanlar için de geçerli: 714 120, 714 124, 714 140, 714 144

AR26.10-B-0020J

Remove/install transmission

16.05.2018

Transmission

714.120/124/140/144 in model 382.17, 634.0

Remove/install transmission
Remove/install transmission

Representation of gearbox 714.144 with control by "Bowden" cables, code G63

1

Control cables by traction

2

Support

3

Motion reversing lever

4

Motion reversing lever

5

Support

6

Support

7

Support

T26.10-0014-01

T26.10-0015-01

Remove/install transmission
Remove/install transmission

Representation of gearbox 714.144 with control by "Bowden" cables, code G63

8

Clutch servo

9

Motion reversing lever

10

Piston stem of the control shock absorber stem of the gearbox

11

Control shock absorber bracket of gearbox

12

Control shock absorber of the gearbox

T26.10-0017-01

T26.10-0016-01

Danger

Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries

No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Remove/install

1

Disconnect battery ground cable

Topical note

Notes on battery

AH54.10-P-0001-01A

2

Empty the compressed air system

For that, actuate the valve in the reservoir of the system.

3

Remove the passenger seats from the gearbox inspection cover

4

Remove the inspection cover which is over the gearbox

The inspection cover can vary according to body execution.

5.1

Remove control bar of the gearbox

Gearbox 714.124/144 with "mechanical" control code G62

5.2

Remove the control cables by traction (1) from the support (2) and the motion reversing lever (3, 4)

Gearbox 714.124/144 with control by "Bowden cable", code G63

Do not carry out any change on the adjustment of the control cables by traction (1).

5.3

Remove the compressed air pipes from the gearbox control cylinders

Gearbox 714.124/144 with electropneumatic control (EPS), code G61

5.4

Remove the switch from the sensors of control cylinders of gearbox

Gearbox 714.124/144 with electropneumatic control (EPS), code G61

6

Remove gearbox support (5)

7

Lift the vehicle

8

Remove the lower coating

9

Drain oil from transmission

Carry out this service operation only if it is necessary to change the oil or if you disassemble the gearbox.

Manual transmission - oil change

.

AP26.00-B-2601K

10

Remove transmission shaft

11

Remove the support (6) from gearbox front part

12

Remove the support (7) from gearbox side part

13

Disconnect the electrical connection of the reverse gear switch

14

Disconnect the electrical connection of the output speed transmitter

15

Remove and install the clutch servo (8) of the gearbox


.

AR25.20-B-0300A


Attach the clutch slave cylinder on chassis.
To prevent damages on the pipes.

It is not necessary to remove the clutch receiving cylinder tubes.

16

Remove the clutch fork tappet

In order to make possible that the clutch fork can be pushed out through the clutch bearing groove, during the removal of the gearbox.

In installation procedure:

Lock the clutch bearing in the pressure plate safety ring


.

AR25.10-B-0050-03BA

After locking the clutch bearing, lock the tappet for the actuation of the fork in an audible and detectable manner with the clutch fork.

17

Remove the piston stem of the control cylinder of gearbox (10) from the motion reversing lever (9)

Gearbox 714.124/144 with control by "Bowden cable", code G63

18

Remove the gearbox control shock absorber support (11), and disassemble the gearbox control shock absorber (12)

Gearbox 714.124/144 with control by "Bowden cable", code G63

19

Support the engine with an hydraulic equipment

Support the engine by the lower part of the timing case. The hydraulic equipment must have sufficient supporting surface.

20

Install the lifting equipment on the gearbox

Use an appropriate lifting device.

21

Lift the gearbox by the lifting lug until it is contact free with the gearbox mounting

22

Loosen the screws from the clutch housing to the engine housing

First loosen the upper screws, and then the lower ones.

Installation: Do not incline the gearbox with the clutch housing on the engine housing flange.

23

Remove the right and left engine support from the clutch housing

24

Lift a little bit the gearbox and remove it pushing it backwards

Utilize an appropriate and safe lifting device.

Before installing the gearbox on engine:

Assemble the clutch bearing in the fork.


.

AR25.10-B-0050-03BA

25

Put long lasting lubricant grease in the drive shaft splined part

Clean the grease surplus which can negatively affect the clutch.

Antifriction paste, rubber parts 2.5 kg, DBL 6867.00

*BR00.45-Z-1002-06A

26

Install on the reverse order

27

Adjust the gearbox controls

28

Engage successively all the gearbox speeds

In case of difficulties to engage the gears

Repeat the adjustment procedure.

29

Check the gearbox oil level

Manual transmission - oil change

.

AP26.00-B-2601K

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-06A

Antifriction paste, rubber parts 2.5 kg, DBL 6867.00

A 000 989 01 60

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