Shown on left side of vehicle |
1 | Side roof paneling |
2 | Center roof paneling with roof bows |
S65.10-4630-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
General information on MB materials | |||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Commercially available devices/tools | |
3 | Remove center roof paneling with roof bows (2) | ||
4 | Cut off side roof paneling (1) | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare side roof paneling (1) for installation | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
6 | Install side roof paneling (1) and weld in | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | Pretreatment of bonding surfaces | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Gap dimensions | |||
Gap dimensions | |||
Feeler gauge | |||
As an alternative to restoring the surfaces | |||
| |||
Use basic body filler on body. | |||
Process filler on body | |||
Silicone remover Order No. 3295 | |||
Basic body filler | |||
Parts kit for 2-component adhesive for body | |||
7 | Install center roof paneling with roof bows (2) | ||
8 | Install all detachable body components in area to be repaired |
Gap dimensions |
Number | Designation | Model 470, 471 | |||
BE60.00-N-1005-01P | Gap dimensions | Front door to longitudinal member | Dimension "H" | mm | 6 (1,5) |
Front door to rear door | Dimension "I" | mm | 4,4 (1) | ||
Front door to A-pillar | Dimension "J" | mm | 5,5 (1) | ||
Fuel filler flap, all round | Dimension "K" | mm | 3,5 (1) | ||
NOx reducing agent tank filler flap, all round | Dimension "L" | mm | 3,5 (1) | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1052-04A | Silicone remover Order No. 3295 | Prosol Lacke + Farben GmbH |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |