Separate side roof paneling · ar6510s102001p · Mercedes-Benz WIS

AR65.10-S-1020-01P	Separate side roof paneling
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A

Model

470, 471

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

 The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

S65.10-4631-09

a	Dimension (approx. 250 mm)		c	Dimension (approx. 80 mm)
b	Dimension (approx. 80 mm)		d	Dimension (approx. 185 mm)

1	Mark separation points on side roof paneling (1) (areas A, B and C or areas A, B and D).

 Depending on damage severity, cut can be made in C or D area.

2	Disconnect separation points on side roof paneling (1) (areas A, B and C or areas A, B and D).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

 Commercially available devices/tools
Body power jigsaw

S65.10-4632-09

3	Expose spot welds on side roof paneling (1) (areas E, F, G and H).

 Commercially available devices/tools
Rotary wire brush

4	Cut off spot welds on side roof paneling (1) (areas E, F, G and H).

 Commercially available devices/tools
Spot weld milling machine

5	Remove damaged side roof paneling (1).

S65.10-4633-09

6	Grind mating surfaces down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

7	Remove shavings and milling chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

8	Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling .