1 | Center roof paneling with roof bows |
S65.10-4617-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets | Commercially available devices/tools | |
3 | Remove center roof paneling with roof bows (1) | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
4 | Prepare center roof paneling with roof bows (1) | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
5 | install center roof paneling with roof bows (1) and weld in | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
Seam sealant Teroson MS 660 | |||
6 | Clean weld joint and sheet metal flanges with round wire brush | Commercially available devices/tools | |
7 | Remove welding protection blankets | Commercially available devices/tools | |
8 | Clean repair area | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair area with primer filler | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
10 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair area adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG, see: | |||
12 | Add cavity preserving agent | ||
13 | Install all detachable body components in area to be repaired |