Install and weld in center roof paneling with roof bows

AR65.10-S-1001-03P

Install and weld in center roof paneling with roof bows

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Model

470, 471

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1121-01A

Seam sealant Teroson MS 660

A 000 989 32 00

1

Install, fit and fix in place roof bows (2, 3, 4 and 5).

 Commercially available devices/tools
Clamping pliers (Standard)

2

  roof bows (2, 3, 4, and 5) (areas A and B).

3

Grind inert gas spot welds down flat.

 Commercially available devices/tools
Rotary wire brush

4

Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

5

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

6

Apply zinc dust paint to weld joints (areas A and B).

7

Apply sealant to body (areas C and H) and to roof bows (areas D, E, F, G).

8

Install center roof paneling (1), fit and fasten.

 Commercially available devices/tools
Clamping pliers (Standard)

9

  center roof paneling (1) (areas I and J).

 Spot-weld in area of old spot welds.

10

Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

11

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

12

  center roof paneling (1) (areas K and L).

13

Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

14

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner